Modeling and Analysis of Mechanical-Electrical Coupling in Flywheel Systems Considering Faults

2026-99-2923

10/19/2026

Authors
Abstract
Content
Spacecraft flywheel systems are critical actuators for attitude control and stability maintenance, and their operating reliability is strongly affected by the health state of the supporting bearings. When local defects occur on the bearing raceway or rolling elements, the rolling contact state changes abruptly, which leads to time varying contact deformation, fluctuating support reaction force, and additional rotational resistance. Unlike many ground based rotating machines, spacecraft flywheel systems usually operate in compact and highly integrated configurations, where direct vibration measurement is difficult in practice. In contrast, motor current, voltage, and speed signals are easier to acquire and are therefore more suitable for condition monitoring. To describe how bearing defects propagate from the mechanical domain to electrical responses, a simplified electromechanical coupling model is developed for a flywheel rotor motor system with local bearing defects. First, a rolling element contact model is established using the defect induced deformation relation and Hertzian contact theory to derive the time varying bearing support force. Second, the fluctuating support force is mapped to an equivalent time varying load torque to represent the dominant pathway through which bearing defects influence the motor side. Third, the derived load torque disturbance is coupled with the transverse rotor dynamic equations, the rotational motion equation, and the motor dq axis model to obtain a simplified electromechanical coupling equation set. The proposed model preserves the main physical transmission chain from bearing defect to electrical response. The model provides a clear theoretical basis for analyzing fault propagation mechanisms and for developing current based diagnostic methods for spacecraft flywheel systems.
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DOI
https://doi.org/10.4271/2026-99-2923
Citation
Wu, H. and Li, Y., "Modeling and Analysis of Mechanical-Electrical Coupling in Flywheel Systems Considering Faults," 2026 International Symposium on Aerospace Information and Industry Bilateral Innovation (ISA3I2026), Chongqing, China, April 24, 2026, https://doi.org/10.4271/2026-99-2923.
Additional Details
Publisher
Published
8 hours ago
Product Code
2026-99-2923
Content Type
Technical Paper
Language
English