Machinability Investigations on Ti-6Al-4V (Grade 5) Wire Electrical Discharge Machining Using Taguchi Method for Auto Parts

Titanium alloys are deemed as one amongst the light weight material most preferably adopted in numerous engineering applications due to its exceptional features such as corrosive resistance and thermal strength. These alloys are predominantly used in components of IC engines such as valves and springs, connecting rods. Especially Ti-Grade 5 adopted in aircraft, automobile parts ski plates and bicycles. The preliminary goal of this present research is to optimize the machining variables for Wire Electrical Discharge Machining (WEDM) of Ti-6Al-4V (Grade 5) to accomplish improved rate of material removal and surface finish. Taguchi’s design and analysis method was chosen for devising and examining the experiments by considering input factors (pulse duration and current). An L9 OA was utilized for experimentation to analyze the various output variables, such as surface finish and material removal rate, using the response analysis of Taguchi. ANOVA and interaction analysis also performed to reveal the significance of factors and their interaction effects. The findings of this explorative analysis will helpful for the manufactures to improve the machining performance.