Load Analysis of Flap and Slat Actuators in Aircraft High-Lift Systems

This study develops an end-to-end load analysis scheme for flap and slat actuators, which comprise the aircraft’s high-lift system, and the analysis results are directly integrated into hardware optimization. Because they shoulder heavy responsibilities during the takeoff and landing phases, whether they can remain rock-solid under complex aerodynamic conditions or even remain unmoved in emergencies is directly related to their overall safety performance. This work process is closely linked and includes three major links. First of all, according to the CCAR-25.301 standard, the load envelope under normal working conditions is sorted out, and the limit cases of abnormal faults are exhausted. Subsequently, ANSYS Workbench pulled silk and peeled off the cocoons to capture the peak stress at the engagement between the output shaft and the gear. In the end, the closed-loop verification of the customized test bench made the theoretical calculations and the hardware-measured data exactly the same. The entire package provides designers with hardcore data support, and always uses airworthiness, not convenience, as the criterion when improving actuator performance.