Improving Wiring Harness Assembly Economics Using Ultrasonic Welding

Wiring harness manufacturers are now facing higher challenges for excellence in quality and cost than ever before. The demands for high standards necessitate flawless connections of wires and connectors at lower cost. Ultrasonic metal welding technology has been recognized for the last ten years as the proven process for making the best joints between wires and terminals. Continuing improvements developed by manufacturers of ultrasonic metal welders and the use of computer controlled quality control have allowed this technique to far exceed the other methods such as soldering and resistance welding.