Impact of Airfoil Tab Geometry on Aerodynamic Performance and Structural Dynamics

Rotorcraft airfoils often feature a tab which aides in the manufacturing of composite rotor blades, but also has aerodynamic merits. This study performs a comprehensive analysis of the impact of this tab on the 2D airfoil performance, structural adjustments and 3D rotor performance. The aerodynamics are evaluated using CFD, with CFD/CSD coupled results for the rotor performance. The structural data is adjusted using an FEM based in-house process. The HART II model rotor has been taken as a baseline and modified according to the tab variation studies. These included the comparison of a sharp trailing edge versus a tabbed airfoil, various tab thicknesses, lengths, and angles. The studies showed a variation of peak Figure of Merit between 66% to 68% and peak rotor L/D from 4.2 to 4.6 The careful design of the airfoil tab is therefore advised, but similarly the structural design of rotor blades.