High-Fidelity NVH Analysis Model Development Process for EV Traction Motors Based on Experimental Correlation

2026-01-0685

6/20/2026

Authors
Abstract
Content
This study presents a high-fidelity NVH (Noise, Vibration, Harshness) analysis model development process for EV traction motors. The proposed process consists of two main components: Path advancement through structural stiffness tuning, and Source advancement, focused on the motor’s excitation mechanisms. Model accuracy was validated through comparison of simulation results with dyno experiment data, with particular focus on the 24th-order electromagnetic vibration observed in an 8-pole, 48-slot motor. Path advancement was achieved through modal correlation between experimental results and finite element (FE) analysis. Nine modal experiment and simulation stages were conducted, ranging from individual components to the complete motor assembly. Mode shapes were compared using the Modal Assurance Criterion (MAC), and natural frequencies were matched within a 5% error margin by adjusting FE material properties. For the 24th-order electromagnetic vibration, simulation results agreed with experiment data within a 7% error margin for natural frequency. However, notable discrepancies remained in vibration amplitude. To resolve these discrepancies, Source advancement was performed. The initial excitation source was derived from idealized electromagnetic analysis, considering radial and tangential force as well as torque ripple. However, rotor eccentricity caused by mechanical assembly tolerances is commonly observed in actual motors. Therefore, the advanced source accounted for rotor–stator eccentricity in the electromagnetic analysis. As a result, the NVH simulation incorporating the advanced source matched the vibration amplitude within a 1% error margin compared to experimental results. The proposed NVH model development process enables more accurate vibration prediction in the early design phase of electric drive motors and is expected to significantly improve NVH performance in future electric drive systems.
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DOI
https://doi.org/10.4271/2026-01-0685
Citation
Kim, D., Kim, D., Lee, S., Kim, S., et al., "High-Fidelity NVH Analysis Model Development Process for EV Traction Motors Based on Experimental Correlation," 14th International Styrian Noise, Vibration & Harshness Congress: The European Automotive Noise Conference, Graz, Austria, June 17, 2026, https://doi.org/10.4271/2026-01-0685.
Additional Details
Publisher
Published
Jun 20
Product Code
2026-01-0685
Content Type
Technical Paper
Language
English