Full Scale Stop-fold Transition Demonstration on a High-Speed Test Track

F-0081-2025-0075

5/20/2025

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ABSTRACT

Future military missions for Agile Combat Employment (ACE) and next generation Special Operations Forces need an aircraft with effective hover and the ability to operate in transonic cruise. Hover requires significant power that can only be mitigated by larger diameter rotors, but large diameter rotors become a detriment to achieving transonic flight. The stop-fold rotor configuration can “make the rotor disappear” in cruise and stands out as the most viable option for meeting these next-generation air vehicle requirements. This paper discusses the progress Bell has made in developing enabling technologies for a practical and scalable high-speed VTOL (HSVTOL) based on the stop-fold configuration. To this end, a unique Track-Guided Test Vehicle (TGTV) was developed at Bell and tested at the 10-mile High Speed Test Track at Holloman Air Force Base. The test vehicle integrates all subsystems required to demonstrate the key technologies in a representative environment, including multi-mode propulsion, folding proprotors, and fly-by-wire transition controls to automatically manage each step of the prop-to-jet (and reverse) process. The TGTV demonstration validated the stop-fold technical approach and generated critical data to substantiate engineering models. Test results provide confidence that each step in the stop-fold transition process is thoroughly understood and that engineering tools can be used confidently for future aircraft design efforts. This paper documents the first known powered prop-to-jet and jet-to-prop transition and represents a significant milestone in vertical flight technology development.

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Citation
Schank, T., Xin, H., and Brand, A., "Full Scale Stop-fold Transition Demonstration on a High-Speed Test Track," Vertical Flight Society 81st Annual Forum and Technology Display, Virginia Beach, Virginia, May 20, 2025, https://doi.org/10.4050/F-0081-2025-0075.
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Publisher
Published
5/20/2025
Product Code
F-0081-2025-0075
Content Type
Technical Paper
Language
English