Fatigue Behavior of Large Cast Components under Variable Amplitude Loading with Overloads

2019-01-0526

04/02/2019

Event
WCX SAE World Congress Experience
Authors Abstract
Content
To reduce the weight and to increase the power as well as to enable the utilization of nodular cast iron components, e.g. for wind turbines and heavy industry parts, locally higher stresses need to be withstood by the material. This becomes crucial, when additional overloads influence the structure of thick-walled components causing high local elastic-plastic deformations. In this case, the cyclic, elastic-plastic material behavior and its development under cyclic loading are important points to be considered during component design. To assess the material’s local elastic-plastic material behavior, strain-controlled fatigue tests were performed under alternating loading, Rε = -1, with unnotched specimens removed from cast blocks as well as from a hub and a planet carrier of wind turbines, made of EN-GJS-400-18U-LT, EN-GJS-700-2, ADI-800 and ADI-900. To determine the influence of constant and variable amplitude loading on the elastic-plastic material behavior, fatigue tests were performed based on constant amplitude as well as on variable amplitude loading. For the fatigue tests under variable amplitude loading, two real load-time histories, which were derived from a measured load-time series from the base frame of the nacelle and the hub of a wind turbine, were used. In order to analyze the influence of an additional overload during usage, additional test series with maximum overloads of 0.5 and 1.0 % under pressure loading were embedded in the load sequence and the results compared to those without overload.
Meta TagsDetails
DOI
https://doi.org/10.4271/2019-01-0526
Pages
9
Citation
Bleicher, C., Wagener, R., and Kaufmann, H., "Fatigue Behavior of Large Cast Components under Variable Amplitude Loading with Overloads," SAE Technical Paper 2019-01-0526, 2019, https://doi.org/10.4271/2019-01-0526.
Additional Details
Publisher
Published
Apr 2, 2019
Product Code
2019-01-0526
Content Type
Technical Paper
Language
English