Experimental Verification of Chatter Optimization for Deep Small Hole Micro-Boring Based on 05Cr17Ni4Cu4Nb

2026-99-1273

9/4/2026

Authors
Abstract
Content
Aircraft engine parts are extremely precise, and for deep, small-hole machining of the stainless steel 05Cr17Ni4Cu4Nb valve seat, the quality and sealing of the parts machined with current machining parameters are poor. This greatly affects production efficiency and quality. This article takes the optimization of the three elements of cutting as the starting point, uses the orthogonal experimental method to study which force most affects machining quality in the three directions of boring force, and selects the appropriate three elements of cutting to reduce cutting force. And analyzed the simulated chip shapes before and after optimization, and finally verified the optimization effect through the instrument equipment. A micro three- axis accelerometer was used to conduct machining experiments on deep small holes with cutting parameters before and after optimization. After optimization of cutting parameters, the tool's maximum axial deformation showed a reduction of about 51.60%, a reduction of approximately 58.75% was achieved in the maximum radial deformation, the maximum tangential deformation exhibited a decline of about 45.17%, and the peak overall deformation was reduced by approximately 50.66%. Compared with the pre-optimized state, using optimized cutting parameters to machine deep small holes resulted in a 72.31% reduction in the tool's axial acceleration, the radial acceleration by 63.36%, and the tangential acceleration by 71.68%, the tangential force by 65.29%, the axial force by 27.93%, and the radial force by 31.16%. Effectively reducing tool chatter and lowering chatter amplitude led to the disappearance of surface vibration patterns on the machined parts.
Meta TagsDetails
DOI
https://doi.org/10.4271/2026-99-1273
Citation
Liu, X., Shi, G., Zhou, Y., and Gao, J., "Experimental Verification of Chatter Optimization for Deep Small Hole Micro-Boring Based on 05Cr17Ni4Cu4Nb," 2025 6th International Conference on Applied Mechanics and Mechanical Engineering (ICAMME 2025), Beijing, China, December 12, 2025, https://doi.org/10.4271/2026-99-1273.
Additional Details
Publisher
Published
Sep 04
Product Code
2026-99-1273
Content Type
Technical Paper
Language
English