The current mega trend in the automobile industry are that of electronic systems. Amid this trend, the demand is also increasing for motorized conventional chassis products. As a result, we will be dealing with more complex designs and validations than conventional mechanical products.
On the other hand, another issue in the industry is using simulation for front load design decisions. The concept of “Front Loading” is not entirely new to automotive manufacturers, who are becoming adept at eliminating cost, materials, time and waste from the design process. However, front loading is still needed in all units, and the simulation across the system is immature as ever.
In this paper, we would like to show how to implement a more efficient design process by using simulation for front loading to new concept design of “Crossed Helical Gear Type - Motor on Caliper”. Also, it contains the simulation techniques and the fundamental methods studied to build this design process.