Overloading in commercial vehicles is a widespread issue that creates serious safety, operational, and regulatory concerns. Excessive loads can result in mechanical breakdowns, diminished braking performance, accelerated tire wear, and a higher likelihood of accidents, posing risks to drivers and other road users. Moreover, overloading accelerates road deterioration and increases infrastructure maintenance costs. To tackle this pressing problem, this study introduces a novel integrated system that merges advanced load-sensing technology with the vehicle's braking system. The system utilizes high-precision sensors placed at key locations, such as the suspension or axle, to monitor the vehicle's load in real time. These sensors send data to a central control unit, which triggers the braking mechanism if the load surpasses a predetermined safety limit. Importantly, the braking system activates only when the vehicle is stationary, ensuring it does not disrupt normal driving operations.
The proposed system delivers several advantages. First, it enforces compliance with weight regulations by preventing vehicles from operating beyond safe load capacities. Second, it enhances road safety by reducing risks linked to overloading, such as loss of control, longer stopping distances, and brake failure. Third, it aids in efficient fleet management by offering real-time load data, enabling operators to optimize load distribution and improve fuel efficiency. Additionally, the system reduces wear and tear on vehicle components, lowering maintenance costs and extending the fleet's lifespan.
By integrating technological innovation with practical safety measures, this system represents a significant advancement in addressing overloading challenges in commercial transport. It not only ensures regulatory compliance but also promotes a safer, more efficient, and sustainable transportation ecosystem. This approach has the potential to transform fleet management practices and establish new benchmarks for safety and performance in the commercial vehicle sector.