A Novel 5kW Ruggedized Integrated Hybrid Generator System (RIHGS)

2025-01-0500

9/16/2025

Authors
Abstract
Content
This study provides an overview of the 5 kW Ruggedized Integrated Hybrid Generator System (RIHGS) developed by Enginuity Power Systems for the U.S. Army. Designed to replace three existing generator models (MEP-531A, MEP-831A, and RMP-1030A), the RIHGS features; variable-speed load following (1 to 5 kW output at 120/208V), multi-fuel capability (JP8 and Diesel #2), liquid-cooled permanent magnet motor, silicon-carbide power electronics with a bidirectional inverter, software-based controls for efficient operation, thermal management-focused enclosure design. Experimental results confirm the system maintains normal operating temperatures at full power. When using JP8 fuel, engine performance remained stable at 3000 RPM and matched Diesel #2, though fuel economy declined at lower speeds. Compared to the RMP-1030A, the RIHGS improved fuel efficiency by 4.6% on a weighted load factor. Additionally, it demonstrated fast transient load responses (<1 sec) when stepping up from 1 to 5 kW. This generator combines efficiency, adaptability, and advanced technology to enhance field power solutions for military operations
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DOI
https://doi.org/10.4271/2025-01-0500
Citation
Zoldak, P., Schimmels, P., Harman, A., Brooks, I., et al., "A Novel 5kW Ruggedized Integrated Hybrid Generator System (RIHGS)," 2025 NDIA Michigan Chapter Ground Vehicle Systems Engineering and Technology Symposium, Novi, Michigan, United States, August 12, 2025, https://doi.org/10.4271/2025-01-0500.
Additional Details
Publisher
Published
9/16/2025
Product Code
2025-01-0500
Content Type
Technical Paper
Language
English