A High-Precision Simulation Model of a PEMFC System for Key Component Selection and Performance Prediction

2025-01-7087

01/31/2025

Features
Event
SAE 2024 Vehicle Powertrain Diversification Technology Forum
Authors Abstract
Content
The selection of the key components of proton exchange membrane fuel cell (PEMFC) crucially impacts the performance. This work developed a model of the fuel cell system model to simulate the power consumption of component and system and the temperature dynamic response of stack in real systems. A PEMFC simulation model was developed based on AMESim, encompassing the air supply subsystem, hydrogen supply subsystem, and the hydrothermal management subsystem. The parameters for the flow and pressure of hydrogen, air, and water were established based on the operational requirements to ensure efficient stack performance. Furthermore, a PID control model was employed to regulate the flow and pressure parameters of hydrogen, air, and water, in accordance with the operational requirements, to ensure optimal PEMFC system performance.The purpose of this study is to predict the power consumption of the key components and the overall system, as well as to analyze the compliance with fuel supply, oxidant delivery, and reactor cooling requirements, thereby validating the suitability of the selected key components.For a 40 kW PEMFC system, the suitability of the component selection was validated by comparing the simulation outcomes against empirical data, yielding a mean absolute percentage error (MAPE) below 0.64%. This indicates that the model can be used to predict the output performance of the fuel cell under different conditions and has significant instructive value. The main contents of the paper are as follows:
  • A PEMFC simulation model encompassing air, hydrogen supply, and thermal management systems has been created.
  • The operational parameters of the fuel cell system, including hydrogen gas, air, and water flow rates and pressures, are precisely controlled by the PID control system.
  • For a 40 kW fuel cell system, the suitability of component selection was validated by comparing simulation outcomes against empirical data, yielding a MAPE below 0.64%.
Meta TagsDetails
DOI
https://doi.org/10.4271/2025-01-7087
Pages
7
Citation
Yu, P., Wang, Y., Zhao, X., Pan, F. et al., "A High-Precision Simulation Model of a PEMFC System for Key Component Selection and Performance Prediction," SAE Technical Paper 2025-01-7087, 2025, https://doi.org/10.4271/2025-01-7087.
Additional Details
Publisher
Published
Jan 31
Product Code
2025-01-7087
Content Type
Technical Paper
Language
English