A Comparative Durability Cost Analysis of Internal Combustion Engine, Electric and Fuel Cell Vehicles

2025-01-7074

01/31/2025

Features
Event
SAE 2024 Vehicle Powertrain Diversification Technology Forum
Authors Abstract
Content
This study introduces the Total Cost of Ownership per Unit Operating Time (TCOP) as a novel indicator to assess the economic impact of vehicle durability. A comprehensive analysis is conducted for fuel cell vehicles (FCVs), battery electric vehicles (BEVs), and internal combustion engine vehicles (ICEVs) in light- and heavy-duty scenarios. The results show that in HDVs, the advantages of low prices for hydrogen and electricity are fully demonstrated due to their high durability. In contrast, for LDVs, the purchase cost plays a much larger role, accounting for 68% of the total cost, indicating a significant difference between vehicles. Improving durability can significantly enhance the competitiveness of FCVs. For FCVs, increasing the durability from the current levels of 150,000 km for LDVs and 600,000 km for HDVs to 20,8500 km and 1,122,000 km, respectively, would align their TCOP with that of current ICEVs. A sensitivity analysis shows that for HDVs. The focus should be placed on improving the durability of fuel cell systems in order to reduce fuel costs over the long term, while for LDVs, the key to reducing TCOP is to reduce the manufacturing cost of the whole vehicle. By 2040, assuming that the durability of FCVs is improved to the same level as ICEVs and that the cost of fuel cells continues to fall, FCVs will be more competitive than EVs and ICEVs in terms of long-term operating costs.
Meta TagsDetails
DOI
https://doi.org/10.4271/2025-01-7074
Pages
7
Citation
Qin, Z., Yin, Y., Zhang, F., Yao, J. et al., "A Comparative Durability Cost Analysis of Internal Combustion Engine, Electric and Fuel Cell Vehicles," SAE Technical Paper 2025-01-7074, 2025, https://doi.org/10.4271/2025-01-7074.
Additional Details
Publisher
Published
Jan 31
Product Code
2025-01-7074
Content Type
Technical Paper
Language
English