11 Rules of Design for Manufacturing when Producing Pre-Impregnated Carbon Fiber-Reinforced Plastic Components - an Application at SAAB Aerostructures

2016-01-2124

09/27/2016

Event
SAE 2016 Aerospace Manufacturing and Automated Fastening Conference & Exhibition
Authors Abstract
Content
Carbon fiber-reinforced plastic (CFRP) is one of the most commonly used materials in the aerospace industry today. CFRP in pre-impregnated form is an anisotropic material whose properties can be controlled to a high level by the designer. Sometimes, these properties make the material hard to predict with regards to how the geometry affects manufacturing aspects. This paper describes eleven design rules originating from different guidelines that describe geometrical design choices and deals with manufacturability problems that are connected to them, why they are connected and how they can be minimized or avoided. Examples of design choices dealt with in the rules include double curvature shapes, assembly of uncured CFRP components and access for non-destructive testing (NDT). To verify the technical content and ensure practicability, the rules were developed by, inter alia, studying literature and performing case studies at SAAB Aerostructures. The research was done through a collaboration between Linköping University and SAAB Aerostructures in a state-funded project. This ensured a balanced approach between academic advancement and usefulness in commercial projects.
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DOI
https://doi.org/10.4271/2016-01-2124
Pages
8
Citation
Nilsson, S., Jensen, J., Björkman, M., and Sundin, E., "11 Rules of Design for Manufacturing when Producing Pre-Impregnated Carbon Fiber-Reinforced Plastic Components - an Application at SAAB Aerostructures," SAE Technical Paper 2016-01-2124, 2016, https://doi.org/10.4271/2016-01-2124.
Additional Details
Publisher
Published
Sep 27, 2016
Product Code
2016-01-2124
Content Type
Technical Paper
Language
English