This content is not included in your SAE MOBILUS subscription, or you are not logged in.

Durability Study of a High Pressure Common Rail Fuel Injection System Using Lubricity Additive Dosed Gasoline-Like Fuel - Additional Cycle Runtime and Teardown Analysis

Journal Article
2019-01-0263
ISSN: 2641-9645, e-ISSN: 2641-9645
Published April 02, 2019 by SAE International in United States
Durability Study of a High Pressure Common Rail Fuel Injection System Using Lubricity Additive Dosed Gasoline-Like Fuel - Additional Cycle Runtime and Teardown Analysis
Sector:
Citation: Tzanetakis, T., Traver, M., Costanzo, V., Medina, R. et al., "Durability Study of a High Pressure Common Rail Fuel Injection System Using Lubricity Additive Dosed Gasoline-Like Fuel - Additional Cycle Runtime and Teardown Analysis," SAE Int. J. Adv. & Curr. Prac. in Mobility 1(2):654-674, 2019, https://doi.org/10.4271/2019-01-0263.
Language: English

References

  1. U.S Energy Information Administration Annual Energy Outlook 2018 https://www.eia.gov/outlooks/aeo/ 2018
  2. Outlook for Energy: A View to 2040 http://corporate.exxonmobil.com/en/energy/energy-outlook 2018
  3. World Energy Council Global Transport Scenarios 2050 https://www.worldenergy.org/publications/2011/global-transport-scenarios-2050/ 2018
  4. Zhang , Y. , Voice , A. , Tzanetakis , T. , Traver , M. et al. An Evaluation of Combustion and Emissions Performance with Low Cetane Naphtha Fuels in a Multi-Cylinder Heavy-Duty Diesel Engine J. Eng. Gas Turb. Power. 138 10 102805 1-10 2016 10.1115/1.4032879
  5. Zhang , Y. , Sommers , S. , Yuanjiang , P. , Kumar , P. et al. Mixing-Controlled Combustion of Conventional and Higher Reactivity Gasolines in a Multi-Cylinder Heavy-Duty Compression Ignition Engine SAE Technical Paper 2017-01-0696 2017 10.4271/2017-01-0696
  6. Lee , J. , Zhang , Y. , Tzanetakis , T. , Traver , M. et al. Emission Performance of Low Cetane Naphtha as Drop-In Fuel on a Multi-Cylinder Heavy-Duty Diesel Engine and Aftertreatment System SAE Technical Paper 2017-01-1000 2017 10.4271/2017-01-1000
  7. Zhang , Y. , Kumar , P. , Traver , M. , and Cleary , D. Conventional and Low Temperature Combustion Using Naphtha Fuels in a Multi-Cylinder Heavy-Duty Diesel Engine SAE Int. J. Engines 9 2 1021 1035 2016 10.4271/2016-01-0764
  8. Zhang , Y. , Kumar , P. Traver , M. et al. An Experimental and Computational Investigation of Gasoline Compression Ignition Using Conventional and Higher Reactivity Gasolines in a Multi-Cylinder Heavy-Duty Diesel Engine SAE Technical Paper 2018-01-0226 2018 10.4271/2018-01-0226
  9. Kalghatgi , G.T. , Risberg , P. , and Angstrom , H.-E. Partially Pre-Mixed Auto-Ignition of Gasoline to Attain Low Smoke and Low NOx at High Load in a Compression Ignition Engine and Comparison with a Diesel Fuel SAE Technical Paper 2007-01-0006 2007 10.4271/2007-01-0006
  10. Manente , V. , Johansson , B. , and Cannella , W. Gasoline Partially Premixed Combustion, the Future of Internal Combustion Engines? Int. J. Engine Res. 12 194 208 2011 10.1177/1468087411402441
  11. Won , H.-W. , Peters , N. , Tait , N. , and Kalghatgi , G. Sufficiently Premixed Compression Ignition of a Gasoline-Like Fuel Using Three Different Nozzles in a Diesel Engine P. I. Mech. Eng. D-J. Aut. 226 5 698 708 2012 10.1177/0954407011423453
  12. Won , H.-W. , Pitsch , H. , Tait , N. , and Kalghatgi , G. Some Effects of Gasoline and Diesel Mixtures on Partially Premixed Combustion and Comparison with the Practical Fuels Gasoline and Diesel in a Compression Ignition Engine P. I. Mech. Eng. D-J. Aut. 226 9 1259 1270 2012 10.1177/0954407012440075
  13. Ciatti. , S. , and Subramanian , S. N. An Experimental Investigation of Low-Octane Gasoline in Diesel Engines J. Eng. Gas Turb. Power. 133 9 092802 1-11 2011 10.1115/1.4002915
  14. Kolodziej , C.P. , Ciatti , S. , Vuilleumier , D. , Adhidary , B.D. et al. Extension of the Lower Load Limit of Gasoline Compression Ignition with 87 AKI Gasoline by Injection Timing and Pressure SAE Technical Paper 2014-01-1302 2014 10.4271/2014-01-1302
  15. Sellnau , M. , Hoyer , K. , Moore , W. , Foster , M. et al. Advancement of GDCI Engine Technology for US 2025 CAFÉ and Tier 3 Emissions SAE Technical Paper 2018-01-0901 2018 10.4271/2018-01-0901
  16. Nikanjam , M. , Crosby , T. , Henderson , P. , Gray , C. et al. ISO Diesel Fuel Lubricity Round Robin Program SAE Technical Paper 952372 1995 10.4271/952372
  17. American Society for Testing and Materials 2018
  18. Arkoudeas , P. , Karonis , D. , Zannikos , F. , and Lois , E. Lubricity Assessment of Gasoline Fuels Fuel Process. Technol. 122 107 119 2014 10.1016/j.fuproc.2014.01.008
  19. European Committee for Standardization 2017
  20. American Society for Testing and Materials 2018
  21. Lacey , P.I. and Mason , R.L. Fuel Lubricity: Statistical Analysis of Literature Data SAE Technical Paper 2000-01-1917 2000 10.4271/2000-01-1917
  22. Ping , W.D. , Korcek , S. , and Spikes , H. Comparison of the Lubricity of Gasoline and Diesel Fuels SAE Technical Paper 962010 1996 10.4271/962010
  23. Lopreato , L.G.R. , Oliveira , E.J. , and Duarte , M.V.E. Gasoline Lubricity: An Exploratory Evaluation SAE Technical Paper 2012-36-0502 2012 10.4271/2012-36-0502
  24. Voice , A.K. , Tzanetakis , T. , and Traver , M. Lubricity of Light-End Fuels with Commercial Diesel Lubricity Additives SAE Technical Paper 2017-01-0871 2017 10.4271/2017-01-0871
  25. Defense Technical Information Center Fuel Lubricity Additive Evaluation http://www.dtic.mil/get-tr-doc/pdf?AD=ADA326098 2018
  26. Defense Technical Information Center Lubricity Doser Evaluation Studies on High Pressure Common Rail Fuel Systems http://www.dtic.mil/get-tr-doc/pdf?AD=AD1007440 2018
  27. American Society for Testing and Materials 2017
  28. American Society for Testing and Materials 2016
  29. Defense Technical Information Center Evaluation of Future Fuels in a High Pressure Common Rail System - Part 1 Cummins XPI http://www.dtic.mil/get-tr-doc/pdf?AD=ADA571036 2018
  30. Lacey , P.I. and Howell , S.A. Fuel Lubricity Reviewed SAE Technical Paper 982567 1998 10.4271/982567
  31. Totten , G.E. , Sun , Y.H. , Bishop , R.J. , and Lin , X. Hydraulic System Cavitation: A Review SAE Technical Paper 982036 1998 10.4271/982036
  32. Schmidt , D.P. and Corradini , M.L. The Internal Flow of Diesel Fuel Injector Nozzles: A Review Int. J. Engine Res. 2 1 1 22 2001 10.1243/1468087011545316
  33. Gavaises , M. , Papoulias , D. , Andriotis , A. , Giannadakis , E. et al. Link Between Cavitation Development and Erosion Damage in Diesel Injector Nozzles SAE Technical Paper 2007-01-0246 2007 10.4271/2007-01-0246
  34. Gavaises , M. Flow in Valve Covered Orifice Nozzles with Cylindrical and Tapered Holes and Link to Cavitation Erosion and Engine Exhaust Emissions Int. J. Engine Res. 9 6 435 447 2008 10.1243/14680874JER01708
  35. Mitroglou , N. and Gavaises , M. Mapping of Cavitating Flow Regimes in Injectors for Medium-/Heavy-Duty Diesel Engines Int. J. Engine Res. 14 6 590 605 2013 10.1177/1468087413500491
  36. Torelli , R. , Som , S. , Pei , Y. , Zhang , Y. et al. Comparison of In-Nozzle Flow Characteristics of Naphtha and N-Dodecane Fuels SAE Technical Paper 2017-01-0853 2017 10.4271/2017-01-0853
  37. Torelli , R. , Som , S. , Pei , Y. , Zhang , Y. et al. Influence of Fuel Properties on Internal Nozzle Flow Development in a Multi-Hole Diesel Injector Fuel 204 171 184 2017 10.1016/j.fuel.2017.04.123
  38. Torelli , R. , Matusik , K.E. , Nelli , K.C. , Kastengren , A.L. et al. Evaluation of Shot-to-Shot In-Nozzle Flow Variations in a Heavy- Duty Diesel Injector Using Real Nozzle Geometry SAE Technical Paper 2018-01-0303 2018 10.4271/2018-01-0303
  39. Torelli , R. , Matusik , K.E. , Sforzo , B.A. , Kastengren , A.L. et al. In-Nozzle Cavitation-Induced Orifice-to-Orifice Variations Using Real Injector Geometry and Gasoline-Like Fuels presented at 10th International Symposium on Cavitation (CAV2018) Baltimore MD, USA May 14-16, 2018
  40. Torelli , R. , Sforzo , B.A. , Matusik , K.E. , Kastengren , A.L. et al. Investigation of Shot-to-Shot Variability During Short Injections presented at 14th Triennial International Conference on Liquid Atomization and Spray Systems Chicago, IL, USA July 22-26, 2018
  41. Price , R.J. , Blazina , D. , Smith , C.G. , and Davies , T.J. Understanding the Impact of Cavitation on Hydrocarbons in the Middle Distillate Range Fuel 156 30 39 2015 10.1016/j.fuel.2015.04.026
  42. Lockett , R. , Zeeshan , F. , Kuti , O. , and Price , R. An Optical Characterization of the Effect of High-Pressure Hydrodynamic Cavitation on Diesel SAE Technical Paper 2016-01-0841 2016 10.4271/2016-01-0841
  43. Nikanjam , M. Diesel Fuel Lubricity: On the Path to Specifications SAE Technical Paper 1999-01-1479 1999 10.4271/1999-01-1479
  44. Mitchell , K. Continued Evaluation of Diesel Fuel Lubricity by Pump Rig Tests SAE Technical Paper 981363 1998 10.4271/981363
  45. Yost , D.M. , Frame , E.A. , and Grinstead , R.E. Operability and Compatibility Characteristics of Advanced Technology Diesel Fuels: Pump Evaluations SAE Technical Paper 2002-01-1675 2002 10.4271/2002-01-1675
  46. Coordinating Research Council Operability and Compatibility Characteristics of Advanced Technology Diesel Fuels https://www.crcao.org/reports/recentstudies00-02/AVFL-2/AVFL-2%20Final%20Report.PDF 2018
  47. Coordinating Research Council Impact of Biodiesel on Fuel System Component Durability https://www.crcao.org/reports/recentstudies2005/AVFL-2a%20Final%20Report.pdf 2018
  48. Terry , B. , McCormick , R.L. , and Natarajan , M. Impact of Biodiesel Blends on Fuel System Component Durability SAE Technical Paper 2006-01-3279 2006 10.4271/2006-01-3279
  49. California Air Resources Board Biodiesel Fleet Durability Study https://www.arb.ca.gov/fuels/diesel/altdiesel/biodieseldurabilityr eport2010_08_11.pdf 2017
  50. Lopes , S.M. and Cushing , T. The Influence of Biodiesel Fuel Quality on Modern Diesel Vehicle Performance SAE Technical Paper 2012-01-0858 2012 10.4271/2012-01- 0858
  51. Saltas , E. , Bouilly , J. , Geivanidis , S. , Samaras , Z. et al. Investigation of the Effects of Biodiesel Aging on the Degradation of Common Rail Fuel Injection Systems Fuel 200 357 370 2017 10.1016/j.fuel.2017.03.064
  52. Tzanetakis , T. , Voice , A.K. , and Traver , M.L. Durability Study of a High Pressure Common Rail Fuel Injection System Using Lubricity Additive Dosed Gasoline-Like Fuel SAE Technical Paper 2018-01-0270 2018 10.4271/2018-01-0270
  53. Lazarev , V.E. , Wloka , J.A. , and Wachtmeister , G. A Method for the Estimation of the Service Life of a Precision Guiding Interface “Needle - Nozzle Body” of a Common-Rail-Injector for High Rail Pressures SAE Technical Paper 2011-01-2020 2011 10.4271/2011-01-2020
  54. Birgel , A. , Ladommatos , N. , Aleiferis , P. , Zülch , S. et al. Deposit Formation in the Holes of Diesel Injector Nozzles: A Critical Review SAE Technical Paper 2008-01-2383 2008 10.4271/2008-01-2383
  55. Lacey , P. , Gail , S. , Kientz , J.M. , Milovanovic , N. et al. Internal Fuel Injector Deposits SAE Int. J. Fuels Lubr. 5 1 132 145 2011 10.4271/2011-01-1925
  56. Lacey , P. , Gail , S. , Kientz , J. , Benoist , G. et al. Fuel Quality and Diesel Injector Deposits SAE Int. J. Fuels Lubr. 5 3 1187 1198 2012 10.4271/2012-01-1693
  57. Miura , M. , Hashimoto , T. , Yoshida , S. , Matsura , K. et al. Impact of Oil-Derived Sulfur and Phosphorus on Diesel NOx Storage Reduction Catalyst - JCAP II Oil WG Report SAE Technical Paper 2006-01-3312 2006 10.4271/2006-01-3312
  58. Watson , S.A.G. , Huang , W. , and Wong , V.W. Correlations Among Ash-Related Species in the Power Cylinder, Crankcase and the Exhaust Stream of a Heavy-Duty Diesel Engine SAE Technical Paper 2007-01-1965 2007 10.4271/2007-01-1965
  59. Wattrus , M. Fuel Property Effects on Oil Dilution in Diesel Engines SAE Technical Paper 2013-01-02680 2013 10.4271/2013-01-2680
  60. American Society for Testing and Materials 2016
  61. Bower , G.R. and Foster , D.E. A Comparison of the Bosch and Zuech Rate of Injection Meters SAE Technical Paper 910724 1991 10.4271/910724
  62. Matusik , K.E. , Duke , D.J. , Kastengren , A.L. , Sovis , N. et al. High-resolution X-Ray Tomography of Engine Combustion Network Diesel Injectors Int. J. Engine Res. 00 0 1 14 2017 10.1177/1468087417736985
  63. Parks , J. , Partridge , B. , and Whitacre , S. Rapid In Situ Measurement of Fuel Dilution of Oil in a Diesel Engine using Laser-Induced Fluorescence Spectroscopy SAE Technical Paper 2007-01-4108 2007 10.4271/2007-01-4108
  64. He , X. , Williams , A. , Christensen , E. , Burton , J. et al. Biodiesel Impact on Engine Lubricant Dilution During Active Regeneration of Aftertreatment Systems SAE Int. J. Fuels Lubr. 4 2 158 178 2011 10.4271/2011-01-2396
  65. Defense Technical Information Center Fuel System Durability - U. S. Coast Guard http://www.dtic.mil/get-tr-doc/pdf?AD=ADA482669 2018
  66. Koukouvinis , P. , Karathanassis , I.K. , and Gavaises , M. Prediction of Cavitation and Induced Erosion Inside a High-Pressure Fuel Pump Int. J. Engine Res. 1-14 2017 10.1177/1468087417708137
  67. Yasuda , Y. , Kano , M. , Mabuchi , Y. , and Abou , S. Research on Diamond-Like Carbon Coatings for Low-Friction Valve Lifters SAE Technical Paper 2003-01-1101 2003 10.4271/2003-01-1101
  68. Araujo , J. and Banfield , R.R. DLC as a Low Friction Coating for Engine Components SAE Technical Paper 2012-36-0255 2012 10.4271/2012-36-0255
  69. Bernardes , C.F. , Machado , I.F. , Fukumasu , N.K. , and Machad , G.A.A. Tribological Behavior of DLC and W-DLC Carbon Based Coatings During Reciprocating Wear Tests SAE Technical Paper 2017-36-0254 2017 10.4271/2017-36-0254
  70. Yuen , P.K. , Beckett , J. , and Villaire , W. Automotive Materials Engineering Challenges and Solutions for the Use of Ethanol and Methanol Blended Fuels SAE Technical Paper 2010-01-0729 2010 10.4271/2010-01-0729
  71. Naber , J.D. and Siebers , D.L. Effects of Gas Density and Vaporization on Penetration and Dispersion of Diesel Sprays SAE Technical Paper 960037 1996 10.4271/960037

Cited By