Customizable Recyclable Launch Packaging

NASA is developing a sustainable in-space manufacturing ecosystem by providing both the capability to create 3D printer filament from currently used packaging material as well as the development of new, high-performance packaging architectures created with materials that are well suited for use in 3D printing. NASA’s in-space manufacturing program supports Earth-based technology development to enable technologies and research on the International Space Station (ISS) and for deep space missions. In 2014, a 3D printer was installed and used successfully on the ISS, creating the first additively manufactured part in space. While additive manufacturing is a game-changing technology for in-space repairs and part formation, it still requires a plastic feedstock material to fabricate the printed parts. Without a recycling capability, long-duration and long-distance missions would require a large supply of feedstock that would either need to be stored onboard, taking up both mass and cargo space, or delivered in expensive resupply missions to enable the continued usage of the 3D printer.