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Performance Specification for Automotive Electrical Connector Systems
- Ground Vehicle Standard
- USCAR2-6
- Revised
Downloadable datasets available
Annotation ability available
Sector:
Issuing Committee:
Language:
English
Scope
Procedures included within this specification are intended to cover performance testing at all phases of development, production, and field analysis of electrical terminals, connectors, and components that constitute the electrical connection systems in low voltage (0 – 20 VDC) road vehicle applications. These procedures are only applicable to terminals used for In-Line, Header, and Device Connector systems. They are not applicable to Edge Board connector systems, twist lock connector systems, > 20 VAC or DC, or to eyelet-type terminals.
No electrical connector, terminal, or related component may be represented as having met USCAR/EWCAP specifications unless conformance to all applicable requirements of this specification have been verified and documented. All required verification and documentation must be done by the supplier of the part or parts. If testing is performed by another source, it does not relieve the primary supplier of responsibility for documentation (DVP&R) of all test results and for verification that all samples tested met all applicable Acceptance Criteria. See section 4.3.
NOTICE: If the products tested to this specification are or may be subjected to conditions beyond those described in this document, they must pass special tests simulating the actual conditions to be encountered before they can be considered acceptable for actual vehicle application. The Authorized Person is the final authority as to what tests are to be performed on his or her parts and for what purpose these tests are required. He or she is also the final authority for resolving any questions related to testing to this specification and to authorizing any variance (with supporting data) to the equipment or procedures contained in this specification. Any such deviation must be documented and included in the final test report. Guidance as to the recommended tests for selected purposes is given in the charts in Appendices C and D.
Recommended Content
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Ground Vehicle Standard | HIGH VOLTAGE CONNECTOR PERFORMANCE SUPPLEMENT TO SAE/USCAR-2 |
Topic
Data Sets - Support Documents
Title | Description | Download |
---|---|---|
TABLE 4.5 | EQUIPMENT | |
TABLE 5.1.4.1 | COMPONENT TEMPERATURE CLASSES | |
TABLE 5.1.4.2 | COMPONENT SEALING CLASSES | |
TABLE 5.1.4.3 | COMPONENT VIBRATION CLASSES | |
TABLE 5.2.2.4 | APPLIED BENDING FORCE BY TERMINAL SIZE | |
TABLE 5.3.2.4 | MAXIMUM RESISTANCE VALUES | |
TABLE 5.3.3.3 | MINIMUM WIRE LENGTH | |
TABLE 5.4.1.3.1 | SAMPLE SIZES AND CAVITY REQUIREMENTS | |
TABLE 5.4.1.4 | TERMINAL-CONNECTOR MINIMUM RETENTION FORCE | |
TABLE 5.4.5.1.4 | MISC. COMPONENT & LOOSE PIECE TPA/PLR/OR ISL ASSEMBLY FORCES | |
TABLE 5.4.5.2.4 | PRE-STAGED CPA/TPA/PLR AND ISL ASSEMBLY/DISASSEMBLY FORCES | |
Unnamed Dataset 12 | ||
TABLE 5.4.6.3A | CLASS SCHEDULE FOR SHOCK | |
TABLE 5.4.6.3B | CLASS SCHEDULE FOR VIBRATION DURATION | |
TABLE 5.4.6.3C | VIBRATION CLASS SCHEDULES | |
TABLE 5.4.6.3C | VIBRATION CLASS SCHEDULES | |
TABLE 5.4.6.3C | VIBRATION CLASS SCHEDULES | |
TABLE 5.4.6.3C | VIBRATION CLASS SCHEDULES | |
TABLE 5.4.6.3C | VIBRATION CLASS SCHEDULES | |
TABLE 5.4.6.3C | VIBRATION CLASS SCHEDULES | |
TABLE 5.4.6.3C | VIBRATION CLASS SCHEDULES | |
TABLE 5.6.4.3 | FLUID TEST | |
TABLE 5.6.7.3-2 | NOZZLE AND JET DIMENSIONS (MM) | |
TABLE 5.7.1.4 | MINIMUM HEADER PIN DISPLACEMENT FORCE | |
Unnamed Dataset 25 | ||
Unnamed Dataset 26 | ||
Unnamed Dataset 27 | ||
Unnamed Dataset 28 | ||
TABLE C1 | REQUIRED PERFORMANCE AND DURABILITY TESTS | |
TABLE D1 | TESTS FOR NEW/EXISTING TERMINAL OR CONNECTOR DESIGNS | |
TABLE E1 | MATERIALS AND SOURCES | |
Unnamed Dataset 32 |
Issuing Committee
Reference
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