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Wire, Electrical, Fluoropolymer-Insulated, Copper or Copper Alloy
- Aerospace Standard
Published May 16, 2018 by SAE International in United States
Downloadable datasets availableAnnotation ability available
AS22759 specification covers fluoropolymer-insulated single conductor electrical wires made with tin-coated, silver-coated, or nickel-coated conductors of copper or copper alloy as specified in the applicable detail specification. The fluoropolymer insulation may be polytetrafluoroethylene (PTFE), fluorinated ethylene propylene (FEP), polyvinylidene fluoride (PVF2), ethylene-tetrafluoroethylene copolymer (ETFE), or other Fluoropolymer resin. The fluoropolymer may be used alone or in combination with other insulation materials. These abbreviations shall be used herein. When a wire is referenced herein, it means an insulated conductor (see 7.7).
Revision is required to update references, add a new Quality Conformance requirement for Fluoride Off-gassing test, add UV laser marking, and make minor technical changes as needed.
Data Sets - Support Documents
|Unnamed Dataset 1|
|Unnamed Dataset 2|
|Unnamed Dataset 3|
|Table 1||FP/polyimide/FP tapes|
|Table 2||Unsupported PTFE tapes|
|Table 3||Fluoropolymer insulation resin properties|
|Table 4||PTFE extruded insulation and jacket|
|Table 5||Abrasion resistant (mineral filled) PTFE extruded insulation and jacket|
|Table 6||FEP, ETFE, PVF and XLETFE (cross linked) extruded insulation and jacket|
|Table 7||Primary insulation flaw voltages|
|Table 8||Wire final insulation flaw voltages|
|Table 9||Smooth surface tape wall thickness percent different|
|Table 10||Minimum continuous wire lengths (Schedule A requirements)|
|Table 11||Minimum continuous wire lengths (Schedule B requirements)|
|Table 12||Munsell color limits for UV laser mark-able wire|
|Table 13||Initial and retention of qualification tests|
|Table 14||Wire qualification similarity groups|
|Table 15||Qualification wire length requirements|
|Table 16||Quality conformance inspection tests|
|Table 17||Wire test fluids|
|Table 18||Barrel diameter of spools and reels|
|TABLE 1||CONSTRUCTION DETAILS FOR FINISHED WIRE|
|TABLE 2||FINISHED WIRE INSULATION PROPERTIES REQUIREMENTS|
|TABLE 3||MANDREL SIZES AND WEIGHTS|
|TABLE 4||FINISHED WIRE PERFORMANCE CHARACTERISTICS|
AE-8D Wire and Cable Committee
SAE Subcommittee AE-8D Wire & Cable, shall be associated with those activities directed by the parent SAE Aerospace Council, the SAE Aerospace Electronics & Electrical System Division, and the SAE AE-8 Aerospace Electrical/Electronic Distribution Systems Committee, for the development and application of wires and cables and associated hardware standards and specifications.
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