Wire, Electrical, Fluoropolymer-Insulated, Copper or Copper Alloy

Aerospace Standard
AS22759D
Revised

Published May 16, 2018 by SAE International in United States

Sector:

Aerospace

Issuing Committee:

AE-8D Wire and Cable Committee

Language: English

Data Sets - Support Documents

Title	Description	Download
[Unnamed Dataset 1]
[Unnamed Dataset 2]
[Unnamed Dataset 3]
Table 1	FP/polyimide/FP tapes
Table 2	Unsupported PTFE tapes
Table 3	Fluoropolymer insulation resin properties
Table 4	PTFE extruded insulation and jacket
Table 5	Abrasion resistant (mineral filled) PTFE extruded insulation and jacket
Table 6	FEP, ETFE, PVF and XLETFE (cross linked) extruded insulation and jacket
Table 7	Primary insulation flaw voltages
Table 8	Wire final insulation flaw voltages
Table 9	Smooth surface tape wall thickness percent different
Table 10	Minimum continuous wire lengths (Schedule A requirements)
Table 11	Minimum continuous wire lengths (Schedule B requirements)
Table 12	Munsell color limits for UV laser mark-able wire
Table 13	Initial and retention of qualification tests
Table 14	Wire qualification similarity groups
Table 15	Qualification wire length requirements
Table 16	Quality conformance inspection tests
Table 17	Wire test fluids
Table 18	Barrel diameter of spools and reels
TABLE 1	CONSTRUCTION DETAILS FOR FINISHED WIRE
TABLE 2	FINISHED WIRE INSULATION PROPERTIES REQUIREMENTS
TABLE 3	MANDREL SIZES AND WEIGHTS
TABLE 4	FINISHED WIRE PERFORMANCE CHARACTERISTICS

Reference

Number	Title
A-A-59921	This document is not part of the subscrption.
AIR5717	Mitigating Wire Insulation Damage During Processing and Handling
AMS1424P	Fluid, Aircraft Deicing/Anti-Icing, SAE Type I
ARP6400	Recommended Practice for Processing and Handling Wire and Cable with Silver Plated Conductors and Shields
ARP9013A	Statistical Product Acceptance Requirements
AS1241D	Fire Resistant Phosphate Ester Hydraulic Fluid for Aircraft
AS22759/1A	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, PTFE AND PTFE-COATED GLASS, SILVER-COATED COPPER CONDUCTOR, 600 VOLT, ROHS
AS22759/10B	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, EXTRUDED TFE, NICKEL-COATED COPPER CONDUCTOR, 1000 VOLT, ROHS
AS22759/11A	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, EXTRUDED TFE, SILVER-COATED COPPER CONDUCTOR, 600 VOLT, ROHS
AS22759/12A	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, EXTRUDED TFE, NICKEL-COATED COPPER CONDUCTOR, 600 VOLT, ROHS
AS22759/13A	WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, FEP-PVF2, MEDIUM WEIGHT, TIN-COATED COPPER CONDUCTOR, 600-VOLT, ROHS
AS22759/14A	WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, FEP-PVF2, LIGHT WEIGHT, TIN-COATED COPPER CONDUCTOR, 600-VOLT, ROHS
AS22759/15A	WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, FEP-PVF2, LIGHT WEIGHT, SILVER-COATED HIGH STRENGTH COPPER ALLOY CONDUCTOR, 600-VOLT, ROHS
AS22759/16A	WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, EXTRUDED ETFE, MEDIUM WEIGHT, TIN-COATED COPPER CONDUCTOR, 600-VOLT, 150 °C, ROHS
AS22759/17A	WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, EXTRUDED ETFE, MEDIUM WEIGHT, SILVER-COATED HIGH STRENGTH COPPER ALLOY CONDUCTOR, 600-VOLT, 150 °C, ROHS
AS22759/18A	WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, EXTRUDED ETFE, LIGHT WEIGHT, TIN-COATED COPPER CONDUCTOR, 600-VOLT, 150 °, ROHS
AS22759/180A	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, LIGHT WEIGHT, TIN-COATED COPPER CONDUCTOR, 150 °C, 600 VOLTS ROHS
AS22759/181A	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, SMOOTH SURFACE, LIGHT WEIGHT, SILVER-COATED HIGH STRENGTH OR ULTRA HIGH STRENGTH COPPER ALLOY, 200 °C, 600 VOLTS ROHS
AS22759/182A	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, SMOOTH SURFACE, LIGHT WEIGHT, NICKEL-COATED HIGH STRENGTH OR ULTRA HIGH STRENGTH COPPER ALLOY, 260 °C, 600 VOLTS ROHS
AS22759/183B	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, SILVER- COATED COPPER CONDUCTOR, 200 °C, VOLTS ROHS
AS22759/184B	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, NICKEL-COATED COPPER CONDUCTOR, 260 °C, 600 VOLTS ROHS
AS22759/185B	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, TIN-COATED COPPER CONDUCTOR, 150 °C, 600 VOLTS ROHS
AS22759/186B	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, SILVER-COATED COPPER CONDUCTOR, 200 °C, 600 VOLTS ROHS
AS22759/187B	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, NICKEL-COATED COPPER CONDUCTOR, 260 °C, 600 VOLTS ROHS
AS22759/188B	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, TIN-COATED COPPER CONDUCTOR, 150 °C, 600 VOLTS ROHS
AS22759/189A	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, SILVER-COATED HIGH STRNGTH OR ULTRA HIGH STRENGTH COPPER ALLOY, 200 °C, 600 VOLTS ROHS
AS22759/19A	WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, EXTRUDED ETFE, LIGHT WEIGHT, SILVER-COATED HIGH STRENGTH COPPER ALLOY CONDUCTOR, 600-VOLT, 150 °C, ROHS
AS22759/190A	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, NORMAL WEIGHT, NICKEL-COATED HIGH STRNGTH OR ULTRA HIGH STRENGTH COPPER ALLOY, 260 °C, 600 VOLTS ROHS
AS22759/191A	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, LIGHT WEIGHT, SILVER-COATED COPPER CONDUCTOR, 200 °C, 600 VOLTS ROHS
AS22759/192A	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, SMOOTH SURFACE, LIGHT WEIGHT, NICKEL-COATED COPPER CONDUCTOR, 260 °C, 600 VOLTS ROHS
AS22759/2A	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, PTFE AND PTFE-COATED GLASS, NICKEL-COATED COPPER CONDUCTOR, 600-VOLT
AS22759/20A	WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, EXTRUDED TFE, SILVER-COATED HIGH STRENGTH COPPER ALLOY CONDUCTOR, 1,000-VOLT, ROHS
AS22759/21A	WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, EXTRUDED TFE, NICKEL-COATED HIGH STRENGTH COPPER ALLOY CONDUCTOR, 1,000-VOLT, ROHS
AS22759/22A	WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, EXTRUDED TFE, SILVER-COATED HIGH STRENGTH COPPER ALLOY CONDUCTOR, 600-VOLT, ROHS
AS22759/23A	WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, EXTRUDED TFE, NICKEL-COATED HIGH STRENGTH COPPER ALLOY CONDUCTOR, 600-VOLT, ROHS
AS22759/28B	WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, EXTRUDED TFE, POLYIMIDE COATED, SILVER-COATED COPPER CONDUCTOR, 600-VOLT, ROHS
AS22759/29B	WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, EXTRUDED TFE, POLYIMIDE COATED, NICKEL-COATED COPPER CONDUCTOR, 600-VOLT, ROHS
AS22759/3A	WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, TFE-GLASS-TFE, MEDIUM WEIGHT, NICKEL-COATED COPPER CONDUCTOR, 600-VOLT, ROHS
AS22759/30B	WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED EXTRUDED TFE, POLYIMIDE COATED, SILVER-COATED HIGH STRENGTH COPPER ALLOY CONDUCTOR, 600-VOLT, ROHS
AS22759/31B	WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, EXTRUDED TFE, POLYIMIDE COATED, NICKEL-COATED HIGH STRENGTH COPPER ALLOY CONDUCTOR, 600-VOLT, ROHS
AS22759/32A	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSSLINKED MODIFIED ETFE, LIGHTWEIGHT, TIN-COATED, COPPER, 150 °C, 600 VOLT, ROHS
AS22759/33A	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSS-LINKED MODIFIED ETFE, LIGHTWEIGHT, SILVER-COATED, HIGH-STRENGTH COPPER ALLOY, 200 °C, 600 VOLT, ROHS
AS22759/34A	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSS-LINKED MODIFIED ETFE, NORMAL WEIGHT, TIN-COATED, COPPER, 150 °C, 600 VOLT, ROHS
AS22759/35A	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSS-LINKED MODIFIED ETFE, NORMAL WEIGHT, SILVER-COATED, HIGH STRENGTH COPPER ALLOY, 200 °C, 600 VOLT, ROHS
AS22759/36-/40	This document is not part of the subscrption.
AS22759/4A	WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, TFE-GLASS-FEP, MEDIUM WEIGHT, SILVER-COATED COPPER CONDUCTOR, 600-VOLT
AS22759/41A	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSS-LINKED MODIFIED ETFE, NORMAL WEIGHT, NICKEL-COATED, COPPER, 200 °C, 600 VOLT, ROHS
AS22759/42A	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSS-LINKED MODIFIED ETFE, NORMAL WEIGHT, NICKEL-COATED, HIGH STRENGTH COPPER ALLOY, 200 °C, 600 VOLT, ROHS
AS22759/43A	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSS-LINKED MODIFIED ETFE, NORMAL WEIGHT, SILVER-COATED, COPPER, 200 °C, 600 VOLT, ROHS
AS22759/44A	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSS-LINKED MODIFIED ETFE, LIGHTWEIGHT, SILVER-COATED, COPPER, 200 °C, 600 VOLT, ROHS
AS22759/45A	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSS-LINKED MODIFIED ETFE, LIGHTWEIGHT, NICKEL-COATED, COPPER, 200 °C, 600 VOLT, ROHS
AS22759/46A	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSS-LINKED MODIFIED ETFE, LIGHTWEIGHT, NICKEL-COATED, HIGH STRENGTH COPPER ALLOY, 200 °C, 600 VOLT, ROHS
AS22759/47A	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSSLINKED MODIFIED ETFE, LOW FLUORIDE, LIGHTWEIGHT, 80 MICROINCH SILVER-COATED HIGH-STRENGTH COPPER ALLOY, 200 °C, 600 VOLT, ROHS
AS22759/48A	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED CROSSLINKED MODIFIED ETFE, LOW FLUORIDE, LIGHTWEIGHT, 80 MICROINCH SILVER-COATED COPPER, 200 °C, 600 VOLT, ROHS
AS22759/49A	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSSLINKED MODIFIED ETFE, LOW FLUORIDE, NORMAL WEIGHT, 80 MICROINCH SILVER-COATED HIGH-STRENGTH COPPER ALLOY, 200 °C, 600 VOLT, ROHS
AS22759/5A	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, ABRASION RESISTANT EXTRUDED PTFE, SILVER-COATED COPPER CONDUCTOR, 600 VOLT, ROHS
AS22759/50A	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED CROSSLINKED MODIFIED ETFE, LOW FLUORIDE, NORMAL WEIGHT, 80 MICROINCH SILVER-COATED COPPER 200 °C, 600 VOLT, ROHS
AS22759/51B	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSSLINKED MODIFIED ETFE, LOW FLUORIDE, LIGHTWEIGHT, SILVER-COATED HIGH STRENGTH COPPER ALLOY, 200 °C, 600 VOLT, ROHS
AS22759/52B	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSSLINKED MODIFIED ETFE, LOW FLUORIDE, LIGHTWEIGHT, SILVER-COATED COPPER, 200 °C, 600 VOLT, ROHS
AS22759/53B	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSSLINKED MODIFIED ETFE, LOW FLUORIDE, NORMAL WEIGHT, SILVER-COATED HIGH STRENGTH COPPER ALLOY, 200 °C, 600 VOLT, ROHS
AS22759/54B	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, CROSSLINKED MODIFIED ETFE, LOW FLUORIDE, NORMAL WEIGHT, SILVER-COATED COPPER, 200 °C, 600 VOLT, ROHS
AS22759/55-/79	This document is not part of the subscrption.
AS22759/6A	WIRE, ELECTRIC, FLUOROCARBON-INSULATED, ABRASION RESISTANT EXTRUDED PTFE, NICKEL-COATED COPPER CONDUCTOR, 600 VOLT, ROHS
AS22759/7A	WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, ABRASION RESISTANT EXTRUDED PTFE MEDIUM WEIGHT, SILVER-COATED CONDUCTOR, 600 VOLT, ROHS
AS22759/8A	WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, ABRASION RESISTANT EXTRUDED PTFE MEDIUM WEIGHT, NICKEL-COATED COPPER CONDUCTOR,600 VOLT, ROHS
AS22759/80C	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, LIGHT WEIGHT, TIN COATED, COPPER CONDUCTOR, 150 °C, 600 VOLT, ROHS
AS22759/81C	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, LIGHT WEIGHT, SILVER COATED, HIGH STRENGTH OR ULTRA HIGH STRENGTH COPPER ALLOY, 200 °C, 600 VOLT, ROHS
AS22759/82C	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, LIGHT WEIGHT, NICKEL COATED, HIGH STRENGTH OR ULTRA HIGH STRENGTH COPPER ALLOY, 260 °C, 600 VOLT, ROHS
AS22759/83D	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, NORMAL WEIGHT, SILVER COATED, COPPER CONDUCTOR, 200 °C, 600 VOLT, ROHS
AS22759/84D	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, NORMAL WEIGHT, NICKEL COATED, COPPER CONDUCTOR, 260 °C, 600 VOLT, ROHS
AS22759/85D	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, NORMAL WEIGHT, TIN COATED COPPER CONDUCTOR, 150 °C, 600 VOLT, ROHS
AS22759/86D	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, NORMAL WEIGHT, SILVER COATED, COPPER CONDUCTOR, 200 °C, 600 VOLT, ROHS
AS22759/87D	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, NORMAL WEIGHT, NICKEL COATED, COPPER CONDUCTOR, 260 °C, 600 VOLT ROHS
AS22759/88D	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, NORMAL WEIGHT, TIN COATED, COPPER CONDUCTOR, 150 °C, 600 VOLT, ROHS
AS22759/89D	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, NORMAL WEIGHT, SILVER COATED, HIGH STRENGTH OR ULTRA HIGH STRENGTH COPPER, ALLOY, 200 °C, 600 VOLTS ROHS
AS22759/9A	WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, EXTRUDED TFE, SILVER-COATED COPPER CONDUCTOR, 1,000 VOLT, ROHS
AS22759/90C	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, NORMAL WEIGHT, NICKEL COATED, HIGH STRENGTH OR ULTRA HIGH STRENGTH COPPER, ALLOY, 260 °C, 600 VOLTS ROHS
AS22759/91C	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYMIDE INSULATED, LIGHT WEIGHT, SILVER COATED, COPPER CONDUCTOR, 200 °C, 600 VOLT, ROHS
AS22759/92C	WIRE, ELECTRICAL, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED, LIGHT WEIGHT, NICKEL COATED, COPPER CONDUCTOR, 260 °C, 600 VOLTS, ROHS
AS22759/93-/179	This document is not part of the subscrption.
AS29606	Wire, Electrical, Stranded, Uninsulated Copper, Copper Alloy, or Aluminum, or Thermocouple Extension, General Specification For
AS4373E	Test Methods for Insulated Electric Wire
AS4461C	Assembly and Soldering Criteria for High Quality/High Reliability Soldering Wire and Cable Termination in Aerospace Vehicles
AS50881G	Wiring Aerospace Vehicle
AS5768	Tool, Stripper, Electrical Insulation, General Specification For
AS5768/1E	TOOL, STRIPPER, MANUALLY ACTUATED, ELECTRICAL INSULATION, ROUND WIRE, SIZE 10 TO 30
AS5768/2C	TOOL, STRIPPER, MANUALLY ACTUATED, SMALL GRIP, ELECTRICAL INSULATION, ROUND WIRE, SIZE 16 TO 30
AS9003A	Inspection and Test Quality Systems Requirements for Aviation, Space, and Defense Organizations
ASQC-Z1.4	This document is not part of the subscrption.
ASTM D 1153	This document is not part of the subscrption.
ASTM D 4591	This document is not part of the subscrption.
ASTM D 770	This document is not part of the subscrption.
ASTMB298	This document is not part of the subscrption.
ASTMD149	This document is not part of the subscrption.
ASTMD1655	This document is not part of the subscrption.
ASTMD3032	This document is not part of the subscrption.
ASTMD3159	This document is not part of the subscrption.
ASTMD3222	This document is not part of the subscrption.
ASTMD471	This document is not part of the subscrption.
ASTMD4814	This document is not part of the subscrption.
ASTMD4895	This document is not part of the subscrption.
ASTMD792	This document is not part of the subscrption.
ASTMD882	This document is not part of the subscrption.
J-STD-002	This document is not part of the subscrption.
MIL-DTL-12000	This document is not part of the subscrption.
MIL-DTL-5624	This document is not part of the subscrption.
MIL-DTL-83133	This document is not part of the subscrption.
MIL-PRF-23699	This document is not part of the subscrption.
MIL-PRF-5606	This document is not part of the subscrption.
MIL-PRF-7808	This document is not part of the subscrption.
MIL-PRF-87252	This document is not part of the subscrption.
MIL-PRF-87937	This document is not part of the subscrption.
MIL-STD-104	This document is not part of the subscrption.
MIL-STD-129	This document is not part of the subscrption.
MIL-STD-202	This document is not part of the subscrption.
MIL-STD-681	This document is not part of the subscrption.
SD6	This document is not part of the subscrption.

2018-05-16	\|	AS22759D
2014-10-27	\|	AS22759C
2011-09-06	\|	AS22759B
2008-03-03	\|	AS22759A_A1
2006-12-05	\|	AS22759A
2005-03-21	\|	AS22759_A1
2001-07-01	\|	AS22759

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Wire, Electrical, Fluoropolymer-Insulated, Copper or Copper Alloy

Scope

Rationale

Topic

Data Sets - Support Documents

Issuing Committee

Reference

Revisions

Revision History*