This content is not included in
your SAE MOBILUS subscription, or you are not logged in.
Wire, Electrical, Fluoropolymer-Insulated, Copper or Copper Alloy
- Aerospace Standard
- AS22759D
- Revised
Downloadable datasets available
Annotation ability available
Sector:
Issuing Committee:
Language:
English
Scope
AS22759 specification covers fluoropolymer-insulated single conductor electrical wires made with tin-coated, silver-coated, or nickel-coated conductors of copper or copper alloy as specified in the applicable detail specification. The fluoropolymer insulation may be polytetrafluoroethylene (PTFE), fluorinated ethylene propylene (FEP), polyvinylidene fluoride (PVF2), ethylene-tetrafluoroethylene copolymer (ETFE), or other Fluoropolymer resin. The fluoropolymer may be used alone or in combination with other insulation materials. These abbreviations shall be used herein. When a wire is referenced herein, it means an insulated conductor (see 7.7).
Rationale
Revision is required to update references, add a new Quality Conformance requirement for Fluoride Off-gassing test, add UV laser marking, and make minor technical changes as needed.
Recommended Content
Topic
Data Sets - Support Documents
| Title | Description | Download |
|---|---|---|
| Unnamed Dataset 1 | ||
| Unnamed Dataset 2 | ||
| Unnamed Dataset 3 | ||
| Table 1 | FP/polyimide/FP tapes | |
| Table 2 | Unsupported PTFE tapes | |
| Table 3 | Fluoropolymer insulation resin properties | |
| Table 4 | PTFE extruded insulation and jacket | |
| Table 5 | Abrasion resistant (mineral filled) PTFE extruded insulation and jacket | |
| Table 6 | FEP, ETFE, PVF and XLETFE (cross linked) extruded insulation and jacket | |
| Table 7 | Primary insulation flaw voltages | |
| Table 8 | Wire final insulation flaw voltages | |
| Table 9 | Smooth surface tape wall thickness percent different | |
| Table 10 | Minimum continuous wire lengths (Schedule A requirements) | |
| Table 11 | Minimum continuous wire lengths (Schedule B requirements) | |
| Table 12 | Munsell color limits for UV laser mark-able wire | |
| Table 13 | Initial and retention of qualification tests | |
| Table 14 | Wire qualification similarity groups | |
| Table 15 | Qualification wire length requirements | |
| Table 16 | Quality conformance inspection tests | |
| Table 17 | Wire test fluids | |
| Table 18 | Barrel diameter of spools and reels | |
| TABLE 1 | CONSTRUCTION DETAILS FOR FINISHED WIRE | |
| TABLE 2 | FINISHED WIRE INSULATION PROPERTIES REQUIREMENTS | |
| TABLE 3 | MANDREL SIZES AND WEIGHTS | |
| TABLE 4 | FINISHED WIRE PERFORMANCE CHARACTERISTICS |
Issuing Committee
AE-8D Wire and Cable Committee
SAE Subcommittee AE-8D Wire & Cable, shall be associated with those activities directed by the parent SAE Aerospace Council, the SAE Aerospace Electronics & Electrical System Division, and the SAE AE-8 Aerospace Electrical/Electronic Distribution Systems Committee, for the development and application of wires and cables and associated hardware standards and specifications.
Reference
* Redlines comparisons are available for those standards
listed in the Revision History that contain a radio button. A
redline comparison of the current version against a revision is
accomplished by selecting the radio button next to the standard and
then selecting 'compare'. At this time, Redline versions only exist
for some AMS standards. SAE will continue to add redline versioning
with ongoing updates to SAE MOBILUS.