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Wire, Electrical, Fluoropolymer-Insulated, Copper or Copper Alloy
- Aerospace Standard
- AS22759D
- Revised
Downloadable datasets available
Annotation ability available
Sector:
Issuing Committee:
Language:
English
Scope
AS22759 specification covers fluoropolymer-insulated single conductor electrical wires made with tin-coated, silver-coated, or nickel-coated conductors of copper or copper alloy as specified in the applicable detail specification. The fluoropolymer insulation may be polytetrafluoroethylene (PTFE), fluorinated ethylene propylene (FEP), polyvinylidene fluoride (PVF2), ethylene-tetrafluoroethylene copolymer (ETFE), or other Fluoropolymer resin. The fluoropolymer may be used alone or in combination with other insulation materials. These abbreviations shall be used herein. When a wire is referenced herein, it means an insulated conductor (see 7.7).
Rationale
Revision is required to update references, add a new Quality Conformance requirement for Fluoride Off-gassing test, add UV laser marking, and make minor technical changes as needed.
Recommended Content
| Aerospace Standard | Test Methods for Insulated Electric Wire |
| Aerospace Standard | WIRE, ELECTRICAL, FLUOROPOLYMER-INSULATED, EXTRUDED TFE, SILVER-COATED COPPER CONDUCTOR, 600 VOLT, ROHS |
| Aerospace Standard | CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-DTL-24308 CONNECTORS) |
Topic
Data Sets - Support Documents
| Title | Description | Download |
|---|---|---|
| Unnamed Dataset 1 | ||
| Unnamed Dataset 2 | ||
| Unnamed Dataset 3 | ||
| Table 1 | FP/polyimide/FP tapes | |
| Table 2 | Unsupported PTFE tapes | |
| Table 3 | Fluoropolymer insulation resin properties | |
| Table 4 | PTFE extruded insulation and jacket | |
| Table 5 | Abrasion resistant (mineral filled) PTFE extruded insulation and jacket | |
| Table 6 | FEP, ETFE, PVF and XLETFE (cross linked) extruded insulation and jacket | |
| Table 7 | Primary insulation flaw voltages | |
| Table 8 | Wire final insulation flaw voltages | |
| Table 9 | Smooth surface tape wall thickness percent different | |
| Table 10 | Minimum continuous wire lengths (Schedule A requirements) | |
| Table 11 | Minimum continuous wire lengths (Schedule B requirements) | |
| Table 12 | Munsell color limits for UV laser mark-able wire | |
| Table 13 | Initial and retention of qualification tests | |
| Table 14 | Wire qualification similarity groups | |
| Table 15 | Qualification wire length requirements | |
| Table 16 | Quality conformance inspection tests | |
| Table 17 | Wire test fluids | |
| Table 18 | Barrel diameter of spools and reels | |
| TABLE 1 | CONSTRUCTION DETAILS FOR FINISHED WIRE | |
| TABLE 2 | FINISHED WIRE INSULATION PROPERTIES REQUIREMENTS | |
| TABLE 3 | MANDREL SIZES AND WEIGHTS | |
| TABLE 4 | FINISHED WIRE PERFORMANCE CHARACTERISTICS |
Issuing Committee
AE-8D Wire and Cable Committee
SAE Subcommittee AE-8D Wire & Cable, shall be associated with those activities directed by the parent SAE Aerospace Council, the SAE Aerospace Electronics & Electrical System Division, and the SAE AE-8 Aerospace Electrical/Electronic Distribution Systems Committee, for the development and application of wires and cables and associated hardware standards and specifications.
Reference
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