This content is not included in
your SAE MOBILUS subscription, or you are not logged in.
Design Considerations for Diesel Flow-Through Converters
Annotation ability available
Sector:
Language:
English
Abstract
The large frontal area cordierite ceramic flow-through converter for diesel emissions must meet the 290K vehicle mile durability requirement, almost a six fold increase over that of automotive converters. This paper compares the size, the geometry and the operating conditions of automotive vs. diesel converters and suggests ways to design the converter system to meet the challenging durability requirements without compromising its performance with respect to back pressure and conversion efficiency. It is shown that the mechanical durability of the system, which is critical for meeting the 290K vehicle mile durability, can best be met by ensuring good compatibility between the substrate and washcoat and by designing a rugged packaging system with positive mounting pressure under all driving conditions. The back pressure and conversion efficiency requirements can also be met by optimizing the cell geometry and converter size within the constraints of space availability and without sacrificing durability goals.
Recommended Content
Technical Paper | High Temperature Fatigue in Ceramic Honeycomb Catalyst Supports |
Technical Paper | A Systems Approach to Automotive Exhaust System Development |
Authors
Citation
Gulati, S., "Design Considerations for Diesel Flow-Through Converters," SAE Technical Paper 920145, 1992, https://doi.org/10.4271/920145.Also In
References
- “Clean Air: A Tough Act to Follow,” Ward's Auto World; June 1991
- Quarles J. Lewis, W. H. Jr. “The New Clean Air Act,” Ceramic Bull. 70 3 1991
- Siegel S. “Polishing the Exhaust for 1994,” Fleet Owner November 1990
- Eberwein C. “Emissions: A Glance around the World,” Ward's Auto World November 1990
- Lowell J. Pietrangelo J. “Clean Air Fuels Engine Evolution, not Revolution,” Ward's Auto World June 1991
- Tuteja A. D. Hoffman M. B. Lopez J. M. Singh S. Stomber R. R. Wallace G. C. “Selection and Development of a Particulate Trap System for a Light Duty Diesel Engine,” SAE Paper No. 920142 Detroit, MI February 1992
- Gulati S. T. Lambert D. W. Hoffman M. B. Tuteja A. D. “Thermal Durability of a Ceramic Wall-Flow Diesel Filter for Light Duty Vehicles,” SAE Paper No. 920143 Detroit, MI February 1992
- Barris M. “Durability Studies of the Trap Oxidizer Systems,” SAE Paper No. 900108 Detroit, MI February 1990
- Ball D. J. Stack; R. G. “Catalysts for Diesel Powered Vehicles,” CAPoC-2 Conference Brussels September 1990
- Ball D. J. Stack R. G. “Catalyst Considerations for Diesel Converters,” SAE Paper No. 902110 Tulsa, OK October 1990
- Horiuchi M. Saito K. Ichihara S. “The Effects of Flow-Through Type Oxidation Catalysts on the Particulate Reduction of 1990's Diesel Engines,” SAE Paper No. 900600 Detroit, MI February 1990
- Gulati S. T. “New Developments in Catalytic Converter Durability,” Proc. CAPoC-2 Conference Brussels September 1990
- Gulati S. T. Summers J. C. Linden D. G. White J. J. “Improvements in Converter Durability and Activity via Catalyst Formulation,” SAE Paper No. 890796 February 1989
- Gulati S. T. Summers J. C. Linden D. G. Mitchell K. I. “Impact of Washcoat Formulation on Properties and Performance of Cordierite Ceramic Converters,” SAE Paper No. 912370 October 1991
- Gulati S. T. Cooper B. J. Hawker P. N. Douglas J. M. K. Winterborn D. J. W. “Optimization of Substrate/Washcoat Interaction for Improved Catalyst Durability,” SAE Paper No. 910372 Detroit, MI February 1991
- Gulati S. T. Merry R. P. “Design Considerations for Mounting Material for Ceramic Wall Flow Diesel Filters,” SAE Paper No. 840074 February 1984
- ARMCO Product Bulletin “Automotive Exhaust System: Elevated-Temperature Materials Comparator,” 1984
- Kattge D. “Advanced Canning Systems for Ceramic Monoliths in Catalytic Converters,” SAE Paper No. 880284 February 1988
- Weltens H. Bressler H. Doll M. “Design of Exhaust Gas Catalyst Systems for European Applications,” SAE Paper No. 880318 February 1988
- Verma A. Chen D. K. S. VanOstrom D. L. “A New Battery of Tests for Auto Parts,” Mechanical Engineering 110 11 1988
- “3M Interam Heat Expandable Ceramic Mat. - A Mounting System for Catalytic Converters,” 3M Co. St. Paul, MN
- Stroom P. D. Merry R. P. Gulati S. T. “Systems Approach to Packaging Design for Automotive Catalytic Converters,” SAE Paper No. 900500 Detroit, MI February 1990
- Gulati S. T. “Long-Term Durability of Ceramic Honeycombs for Automotive Emissions Control,” SAE Paper No. 850130 Detroit, MI February 1985
- Gulati S. T. “Systems Approach for Reliable Design of Monolithic Ceramic Converters for Automotive Emissions Control” September 1989
- Gulati S. T. “Ceramic Converter Technology for Automotive Emissions Control,” AIEC Conference Buenos Aires September 1991
- Maret D. Gulati S. T. Lambert D. W. Zink U. “Systems Durability of a Ceramic Racetrack Converter,” SAE Paper No. 912371 Toronto, ON October 1991
- Helfinstine J. D. Gulati S. T. “High Temperature Fatigue in Ceramic Honeycomb Catalyst Supports,” SAE Paper No. 852100 Tulsa, OK October 1985
- Gulati S. T. Chen D. K. S. “Isostatic Strength of Porous Cordierite Ceramic Monoliths,” SAE Paper No. 910375 Detroit, MI February 1991
- Gulati S. T. “Cell Design for Ceramic Monoliths for Catalyti Converter Application,” SAE Paper No. 881685 Portland, OR October 1988
- Day J. P. Socha L. S. “The Design of Automotive Catalyst Supports for Improved Pressure Drop and Conversion Efficiency,” SAE Paper No. 910371 Detroit, MI February 1991