This content is not included in
your SAE MOBILUS subscription, or you are not logged in.
A Review of Perforation Corrosion Testing - 1980 to 1990
Annotation ability available
Sector:
Language:
English
Abstract
In the past decade, the major emphasis on automotive corrosion testing has been on the cosmetic performance of outer body panels. A number of accelerated and long terms tests have been established to evaluate the cosmetic corrosion resistance of materials systems. In this time frame, perforation corrosion resistance was addressed by automotive companies through the use of heavier coated sheet steels, pre-applied organic coatings, and improved design considerations, and perforation corrosion evaluations were primarily accomplished by full vehicle proving grounds testing. However, proving grounds testing is not a viable alternative for materials suppliers, and there is no consensus on a standard, reliable laboratory test for perforation corrosion evaluations. As an objective of the Perforation Corrosion Subcommittee of SAE ACAP Division 3, a literature review was conducted to document the basic aspects of perforation corrosion, and to compile the various methods for evaluating perforation corrosion of body panels in the automotive environment, including test panel configurations, corrosion test procedures, and evaluation techniques.
Recommended Content
Authors
Topic
Citation
Roudabush, L. and Dorsett, T., "A Review of Perforation Corrosion Testing - 1980 to 1990," SAE Technical Paper 912285, 1991, https://doi.org/10.4271/912285.Also In
References
- The Federal/Provincial Anti-Corrosion Code and Owners Care Guide for Motor Vehicles Consumer and Corporate Affairs Canada 1978
- Piepho, L. L. et. al Advancements in Automotive Corrosion Resistance NACE Corrosion '91 Cincinnati, OH Paper No. 407
- Bauer, C. et.al. Round Robin Study on Seam Penetration and Rust Protection SAE ACAP '89 Conference Paper No. 892575
- Vos, E. Corrosion of Car Bodies in Montreal Metal Progress Dec. 1980
- Bryant, A. W. Oldenburg, W. C. 1985 Body Corrosion Field Survey - Five and Six Year Old Vehicles SAE Paper 862025
- Bryant, A. W. et. al. U.S. Automotive Corrosion Trends at Five and Six Years SAE ACAP '89 Conference Paper No. 892578
- Dannemann, K. Allegra, L. Progress in Automotive Corrosion Testing 1979 to 1985 NACE Corrosion '85, Paper No. 381
- Baboian, R. Development of Poultice Corrosion Tests for Automobiles Materials Performance 24 12 Dec. 1985
- Miyoshi, Y. State of the Art in Precoated Steel Sheet for Automotive Body Materials in Japan Iron Steel Inst. Japan International 31 1 1991
- Kurokawa, S. et. al. A Study on Cosmetic and Perforation Corrosion Test Procedures for Automotive Steel Sheets Paper No. 396, NACE Corrosion '91 Conference Cincinnati, OH March 1991
- McArthur, H. Accelerated Corrosion Tests in the Motor Industry J. Oil Col. Chem. Assoc. 65 1982
- Arimura, M. et. al. Field Test of Zn-Ni Alloy Electroplated Steel Sheet Formed into Automotive Door in Okinawa for Five Years Paper No. 370, NACE Corrosion '91 Conference Cincinnati, OH March 1991
- Ito, Y. Miyoshi, Y. Corrosion Protection of Galvanized Steel Sheet - Corrosion Investigation of Field Vehicle and its Laboratory Evaluation Methods SAE ACAP '89 Conference Paper No. 892580
- Miki, K. Weathering Test of Hem Model Set Inside Automotive Door SAE ACAP '89 Conference Paper No. 892568
- Wakano, S. Nishihara, M. Corrosion Resistance of Several Coated Steels through Simulation Tests Sumitomo Search 39 Sept. 1989
- Shulze, Rolf A Comparison of Corrosion on Passenger Car Bodies in Europe and USA SAE Paper No. 862026
- Miyoshi, Y. Evaluation Technology of Corrosion Behavior for Automotive Steel Sheet Iron Steel Inst. Japan International 31 2 1991
- Cracking Down on Corrosion American Iron and Steel Institute 1985
- Dietz, R. Design Characteristics and Constructional Features to Minimize Corrosion Sensitivity of Automobiles NACE Corrosion '88, Paper No. 48
- Kobayashi, S. Perforation Corrosion at Lapped and Cold Formed Portions in Cold-Rolled and Galvanized Sheet Steels SAE Study and Prevention of Corrosion 1983 Paper No. 830492
- Noumi, R. Development of Precoated Steel Sheets for Auto Bodies Sumitomo Search (33) November 1986
- Uhlig, H. H. Corrosion and Corrosion Control 2nd John Wiley and Sons, Inc. NY 1971
- Mattsson, E. Prevention of Motor Car Corrosion in Sweden NACE Corrosion 1980, Paper No. 130
- Van de Streek, G. Hem Flange Evaluation of Corrosion Performance 1985 SAE Congress Detroit, MI Paper No. 850565
- Shibata, N. Kunimi, H. Estimation of Corrosive Environment of Automotive Body by Analysis of Rust Composition Transactions ISIJ 28 1988
- Kurimoto, T. et. al. Corrosion Performance of Zn-Ni Alloy Plated Sheet Steel in Automotive Body Panels SAE Paper No. 831837
- Cleary, H. J. Some Observation on Auto Body Rust Layer Corrosion 40 11 November 1984
- McDonald, R. Automotive Under-Body Corrosion Testing NACE Corrosion'80, Paper No. 137
- van Ooij, W. J. Sabata, A. Under-Vehicle Corrosion Testing of Primed Zinc and Zinc Alloy-Coated Steels Corrosion 46 2 February 1990
- Kitayama, M. et. al. Corrosion Resistance of Organic Film Coated, Metal-organic Composite Coated and Some Zinc Coated Steel Sheets Tetsu-to-Hagane 71 6 1985
- Masuda, Corrosion Resistance of Metal-Organic Composite Coated Steel Sheets Trans. Iron Steel Inst Japan 23 9 September 1983
- Memmi, M. Qualitative and Quantitative Evaluation of Zn plus Cr-CrO Multilayer Coating Compared to Other Coated Steel Sheet SAE ACAP Conference '86
- Miki, K. Corrosion Behavior of Cold-Rolled and Zinc Alloy Plated Steel Sheets in Various Kinds of Corrosion Tests Tetsu-to-Hagane 72 8 June 1986
- Morita, J. et. al. Improvement of Perforation Corrosion Resistance of Steel Sheets by its Chemical Composition Trans. Iron Steel Inst Japan 28 1 1988
- Satoh, H. et.al Analysis of Perforation Corrosion of Cold Rolled and Galvanized Steel Sheets by Extreme-Value Statistics SAE ACAP'86 Conference Paper No. 862018
- Shibuya, A. et. al. Development of Ni-Zn Alloy Plated Steel Sheet Transactions ISIJ 23 1983
- Soshiki, Y. Application of Fe-Zn alloy Electroplated Galvannealed Steel Sheet to Automotive Bodies Galvatech'89 1989
- Wakano, S. et. al. Corrosion Performance of Zn Alloy Precoated Steels for Automotive Body Transactions ISIJ 23 1983
- Wakano, S. et. al. Properties of Zn-Ni Alloy Plated Steel Proceedings of the International Conference on Zinc and Zinc Alloy Coated Steel Sheet GALVATECH 1989 Tokyo
- Hada, T. et. al. Zinc-Iron Alloy Coated Steel Sheets for Automotive Corrosion Protection '85 ASM International Conference on Surface Modifications and Coatings Paper No. 8512-005 October 1985
- Miyoshi, Y. A Study on Corrosion Test Methods for Automotive Steel Sheet SAE Congress 1984 Paper No. 840210
- McDonald, R. Eighteen Months of Under-Body Automotive Materials Testing. Materials Performance 24 4 April 1985
- Monfort, G. et. al. The Corrosion Resistance of Steel Sheets with Zinc Based Coatings and the Effect of the Manufacturing Operations NACE Corrosion'88 Conference St. Louis, MO. Paper No. 352
- Neville, R. J. de Souza, K. M. Electrogalvanized or Hot Dip Galvanized -- Results of Five Years Undervehicle Corrosion Testing SAE ACAP Conference Paper No. 862010 1986
- Fountoulakis, S.G. Perforation Resistance of Precoated Steels in an Accelerated Automotive Test. SAE Corrosion: Coatings and Steels 1986
- Brady, R. Effects of Cyclic Test Variables on the Corrosion Resistance of Automotive Sheet Steels SAE ACAP '89 Conference Paper No. 892567
- Kucera, V. et. al. The Efficiency of Temporary Rust Protectives for Hollow Members in Motor Car Bodies. NACE Corrosion '88, Paper No. 42
- Miyoshi, Y. Fundamental Research on Corrosion Resistance of Precoated Steel Sheets for Automobiles Trans. Iron Steel Inst Japan 23 11 Nov. 1983
- Oldenburg, W. et.al. Perforation Corrosion Performance of Various Materials Using Mini-Door Test Specimens Correlated with Vehicle Road and Laboratory Test Results SAE ACAP '89 Conference Paper No. 892579
- Ostermiller, M. R. et. al. Simulation of Perforation Corrosion Mechanisms Using “Mini-Door” Test Panels ASM: Corrosion Resistant Auto Sheet Steels
- Ostermiller, M. Dorsett, T. E. Masterson, T. D. Simulation of Perforation Corrosion Performance of Various Material Using “Mini-Door” Test Panels Paper No. 402, NACE Corrosion '91 Conference Cincinnati, OH March 1991
- Alota, S. Memmi, M. Corrosion Mechanisms on Car Bodies After a Cyclic Accelerated Test Performed on an Experimental Road Circuit Paper No. 353, NACE Corrosion '88 St. Louis, MO. March 1988
- Bryson, J. H The Corrosion Response of Electrogalvanized Steel and Zinc-Rich Prepainted Steel to Prior Strain SAE ACAP'89 Conference Paper No. 892564
- Cottray, R. et. al. A Contribution to the Study of Corrosion Protection Performance of Pre-Protected Steels SAE Paper No. 850234
- Sakauchi, T. Kunimi, H. Evaluation of the Corrosion Resistance of Zinc-Alloy-Plated Steel Sheet Applied to Automobile Body Proceedings of the International Conference on Zinc and Zinc Alloy Coated Steel Sheet GALVATECH 1989 Tokyo
- Siitari, D. W. Mechanism Studies and Accelerated Test Development for Perforation Corrosion SAE Corrosion Conference Feb. 1981
- Hamilton, C. B. Poultice Corrosion Testing of Cold-Rolled Galvanized and Zn-Ni Plated Steel Plating Surface Finish 74 11 November 1987
- Schumacher, W. A. et. al. Corrosion Testing of Complete Vehicles at General Motors Proving Ground NACE Corrosion '91 Cincinnati, OH Paper No. 410
- Suga, S. Up-to-Date Accelerated Corrosion Test Sheet Metals Industries May 1987
- Adaniya, T. et. al. Perforation Corrosion of Precoated Steel for Autobody Tetsu-to-Hagane 1984
- Takao, K. Effect of P on Phosphatability and Perforation Corrosion Resistance of Ultra Low Carbon Steel Sheets Tetsu-to-Hagane 72 10 August 1986
- Nomura, S. Present and Future of Coated Steel Sheet. Kobe Steel Eng. Reports 39 1 1989
- Ito, Y. et. al. Perforation Simulation Test Methods for Automotive Pre-Coated Steel Sheets Tetsu-to-Hagane 69 1983
- Dorsett, T. et. al. Anti-Corrosion Performance of Coating Systems over Electrogalvanized Steel: Effects of Cyclic Test Variables and Comparative Corrosion Resistance of Coated Steels 1986 SAE Congress Detroit, MI
- Dorsett, T. Rininger, D. Effect of Cyclic Testing Variables on Precoated Steel Performance SAE ACAP Conference December 1986