A New Method of Predicting the Formability of Materials
720019
02/01/1972
- Event
- Content
- The paper presents a new method, based on standard laboratory cup tests, for predicting the formability of materials; in the example provided, the forming potentials of four new materials are shown.The properties of stretchability and drawability, which are the principal factors defining a material's forming limits, may be assessed using the Olsen spherical cup test and the Swift flat-bottomed cup test. In the shape analysis procedure described, the minimum amount of deformation needed to fix a desired shape is determined. Then necessary adjustments to tooling for optimum sheet metal usage are made based on calculations from a new type of chart showing stretch forming ratio and draw forming ratio, providing a comparison of the formabilities of a number of materials. It is shown that, in the absence of reliable cup testing data, values can be obtained using laboratory tensile testing results; this is possible because computer-determined correlations of certain tensile parameters to standard cup test results have been made.
- Pages
- 5
- Citation
- Kasper, A., and VanderVeen, P., "A New Method of Predicting the Formability of Materials," SAE Technical Paper 720019, 1972, https://doi.org/10.4271/720019.