This content is not included in
your SAE MOBILUS subscription, or you are not logged in.
Effects of EGR, Variable Valve Timing, High Turbulence and Water Injection on Efficiency and Emissions of a HD Stoichiometric Natural Gas Engine
Technical Paper
2021-24-0048
ISSN: 0148-7191, e-ISSN: 2688-3627
This content contains downloadable datasets
Annotation ability available
Sector:
Language:
English
Abstract
The EU recently decided to reduce CO2 emissions of commercial vehicle fleets by 30% until 2030. One possible way to achieve this target is to convert commercial vehicle diesel engines into stoichiometric natural gas engines. Based on this, a commercial vehicle single cylinder diesel engine with variable valve actuation and high-pressure EGR is converted into natural gas operation to increase efficiency and thus reduce CO2. Additionally, a water injection system is integrated. All three technologies are investigated on their own and in combination. To reduce longer combustion durations caused by Miller valve timing and charge dilution, a piston bowl with extra high turbulence generation is designed. Additionally, a swirl variation is carried out. The results show, that high swirl motion and high turbulence can lead to a disadvantage in efficiency despite faster combustion durations due to higher wall heat losses. However, by using suitable combinations, it is possible to minimize throttle losses in low load operation and achieve optimum combustion locations (8°CA aFTDC) at full load operation with conventional compression ratios (ε=12). This allows for an increase in geometric compression ratio and thus in efficiency. Efficiency improvements of over 2 %-points have been achieved at full load with common natural gas (MN ~81.5). This helps to fulfil future CO2/NOx legislations for HD commercial vehicle engines.
Authors
Topic
Citation
Betz, M., Höweling, N., Kühne, U., and Eilts, P., "Effects of EGR, Variable Valve Timing, High Turbulence and Water Injection on Efficiency and Emissions of a HD Stoichiometric Natural Gas Engine," SAE Technical Paper 2021-24-0048, 2021, https://doi.org/10.4271/2021-24-0048.Data Sets - Support Documents
Title | Description | Download |
---|---|---|
Unnamed Dataset 1 | ||
Unnamed Dataset 2 | ||
Unnamed Dataset 3 |
Also In
References
- European Environment Agency https://www.eea.europa.eu/publications/european-union-greenhouse-gas-inventory-2019
- European Environment Agency https://www.eea.europa.eu/data-and-maps/data/national-emissions-reported-to-the-unfccc-and-to-the-eu-greenhouse-gas-monitoring-mechanism-16
- European Environment Agency https://www.eea.europa.eu/data-and-maps/indicators/transport-emissions-of-greenhouse-gases/transport-emissions-of-greenhouse-gases-12
- European Commission https://ec.europa.eu/clima/policies/transport/vehicles/heavy_en#tab-0-0
- California Air Resources Board https://ww2.arb.ca.gov/our-work/programs/heavy-duty-low-nox/about
- Cummins Westport https://www.cumminswestport.com/press-releases/2018/-independent-study-confirms-emissions-performance-of-cummins-westport-isx12n-natural-gas-engine
- Thiruvengadam , A. , Besch , M. , Padmanaban , V. , Pradhan , S. et al. Natural Gas Vehicles in Heavy-Duty Transportation-A Review Energy Policy 122 2018 253 259 https://doi.org/10.1016/j.enpol.2018.07.052
- Reif , K. Ottomotor-Management im Überblick Springer Vieweg 2015 https://doi.org/10.1007/978-3-658-09524-6
- Reif , K. Dieselmotor-Management Wiesbaden Springer Vieweg 2020 https://doi.org/10.1007/978-3-658-25072-0
- Merker , G.P. and Teichmann , R. Springer Vieweg Wiesbaden 2019 https://doi.org/10.1007/978-3-658-23557-4
- Mahendar , S. , Erlandsson , A. , and Adlercreutz , L. Challenges for Spark Ignition Engines in Heavy Duty Application: a Review SAE Technical Paper 2018-01-0907 2018 https://doi.org/10.4271/2018-01-0907
- Miller , R.H. Supercharging and Internal Cooling Cycle for High Output ASME Transactions 69 1947
- Miller , R.H. and Lieberherr , H.U. The Miller Supercharging system for Diesel and Gas Engines Operating Characteristics Zürich CIMAC 1957
- Schutting , E. , Neureiter , A. , Fuchs , C. et al. Miller- und Atkinson-Zyklus am aufgeladenen Dieselmotor MTZ Motortech Z 68 2007 480 485 https://doi.org/10.1007/BF03227416
- Eilts , P. Das Miller- und das Atkinsonverfahren an Verbrennungsmotoren MTZ Conference Ladungswechsel im Verbrennungsmotor Stuttgart 2014
- Gottschalk , W. , Lezius , U. , and Mathusall , L. Investigations on the Potential of a Variable Miller Cycle for SI Knock Control SAE Technical Paper 2013-01-1122 2013 https://doi.org/10.4271/2013-01-1122
- Heuser , P. , Geiger , J. , Lauer , S. , Sankhla , H. Der Erdgasmotor im Nutzfahrzeug als Dieselmotor-Derivat 35. Internationales Wiener Motorensymposium 2014
- Eichlseder , H. , Klüting , M. , and Piock , W.F. Grundlagen und Technologien des Ottomotors Wien Springer-Verlag 2008 https://doi.org/10.1007/978-3-211-47104-3
- Durst , B. , Unterweger , G. , Rubbert , S. , Witt , A. et al. Thermodynamische Wirkung der Wassereinspritzung beim Ottomotor - ein Konzeptvergleich Graz 15. Tagung Der Arbeitsprozess des Verbrennungsmotors 2015
- Landerl , C. , Schwarz , C. , Durst , B. , Böhm , M. et al. Der Weg zum Lambda=1 Ottomotor - Konventionelle Maßnahmen und Wassereinspritzung 16.Tagung Der Arbeitsprozess des Verbrennungsmotors Graz 2017
- Figer , G. , Seitz , H.F. , Graf , G. , and Schreier , H. Nutzfahrzeug-Gasmotoren mit Dieseleffizienz MTZ Motortech Z 75 2014 24 31 https://doi.org/10.1007/s35146-014-0573-4
- Geiger , J. , Umierski , M. , Simm , P. , and Heuser , P. Der Erdgasmotor als Nutzfahrzeugantrieb - Trends und Herausforderungen bei der Entwicklung 8. Tagung Gasfahrzeuge Stuttgart 2013
- Schöffler , T. , Hoffmann , K. , and Koch , T. Stoichiometric Natural Gas Combustion in a Single Cylinder SI Engine and Impact of Charge Dilution by Means of EGR SAE Technical Paper 2013-24-0113 2013 https://doi.org/10.4271/2013-24-0113
- Lou , D. , Ren , Y. , Zhang , Y. , and Sun , X. Study on the Effects of EGR and Spark Timing on the Combustion, Performance, and Emissions of a Stoichiometric Natural Gas Engine ACS Omega 5 41 2020 26763 26775 https://doi.org/10.1021/acsomega.0c03859
- Yan , B. , Yao , M. , Mao , B. , Li , Y. et al. A Comparative Study on the Fuel Economy Improvement of a Natural Gas SI Engine at the Lean Burn and the Stoichiometric Operation both with EGR under the Premise of Meeting EU6 Emission Legislation SAE Technical Paper 2015-01-1958 2015 https://doi.org/10.4271/2015-01-1958
- Yan , B. , Hu , W. , Zheng , Z. , Qin , Y. et al. The effects of LIVC Miller Cycle on the Combustion Characteristics and Thermal Efficiency in a Stoichiometric Operation Natural Gas Engine with EGR Applied Thermal Engineering 122 2017 439 450 https://doi.org/10.1016/j.applthermaleng.2017.04.121
- Kocsis , M.C. , Mitchell , R. , Moiz , A.A. , Kalaskar , V. et al. Improving Heavy Duty Natural Gas Engine Efficiency: A Systematic, Approach to Application of Dedicated EGR SAE Technical Paper 2020-01-0818 2020 https://doi.org/10.4271/2020-01-0818
- Chen , Z. , Chen , H. , and Geng , L. Influence of Water Port Injection on Cycle-to-Cycle Variations in Heavy-Duty Natural Gas Engine Under Low Load Fuel 280 2020 118678 https://doi.org/10.1016/j.fuel.2020.118678
- Chen , Z. , He , J. , Chen , H. , Wang , L. et al. Experimental Study of the Effects of Spark Timing and Water Injection on Combustion and Emissions of a Heavy-Duty Natural Gas Engine Fuel 276 2020 118025 https://doi.org/10.1016/j.fuel.2020.118025
- Wu , J. , Kang , Z. , Deng , J. , Wu , Z. et al. Numerical Study of Intake Manifold Water Injection on Characteristics of Combustion and Emissions in a Heavy-Duty Natural Gas Engine SAE Technical Paper 2019-01-0562 2019 https://doi.org/10.4271/2019-01-0562
- Gehrke , S. , Kovács , D. , Eilts , P. , Rempel , A. et al. Investigation of VVA-Based Exhaust Management Strategies by Means of a HD Single Cylinder Research Engine and Rapid Prototyping Systems SAE Int. J. Commer. Veh. 6 1 2013 47 61 https://doi.org/10.4271/2013-01-0587
- Kovacs , D. and Eilts , P. Potentials of Miller Cycle on HD Diesel Engines Using a 2-Stage Turbocharging System SAE Technical Paper 2018-01-0383 2018 https://doi.org/10.4271/2018-01-0383
- Betz , M. and Eilts , P. Optimization of the Exhaust Aftertreatment System of a Heavy Duty Diesel Engine by Means of Variable Valve Timing SAE Technical Paper 2019-24-0143 2019 https://doi.org/10.4271/2019-24-0143
- Betz , M. , Kovács , D. , and Eilts , P. Potential of Air Path Variabilities for Heavy Duty Diesel Engines Bargende , M. , Reuss , H.C. , Wagner , A. , Wiedemann , J. 19. Internationales Stuttgarter Symposium. Proceedings Springer Vieweg Wiesbaden https://doi.org/10.1007/978-3-658-25939-6_106
- Schöffler , T. 2017
- Gottschalk , W. 2001
- Adlercreutz , L. , Cronhjort , A. , and Stenlaas , O. Variation in Squish Length and Swirl to Reach Higher Levels of EGR in a CNG Engine SAE Technical Paper 2019-01-0081 2019 https://doi.org/10.4271/2019-01-0081
- Arcoumanis , C. and Kamimoto , T. Flow and Combustion in Reciprocating Engines Berlin Heidelberg Springer-Verlag 2009 978-3-540-68901-0
- Söder , M. 2015
- Huß , M. 2012
- Wurms , R. Differenzierte Druckverlaufsanalyse (DDA) - eine einfache, aber höchst wirkungsvolle Methode zur Interpretation von Zylinderdruckverläufen 3. Internationales Indiziersymposium Mainz 1998
- Wikipedia https://en.wikipedia.org/wiki/Volkswagen_emissions_scandal