This content is not included in
your SAE MOBILUS subscription, or you are not logged in.
Deformation and Failure Behavior of Cylindrical Lithium-Ion Batteries Subjected to Mechanical Loading
Technical Paper
2020-28-0484
ISSN: 0148-7191, e-ISSN: 2688-3627
This content contains downloadable datasets
Annotation ability available
Sector:
Language:
English
Abstract
It is of critical importance to understand the failure behavior of Lithium-ion batteries subjected to mechanical loading order to improve crash safety of electric vehicles. The deformation of battery pack during collision/crash results in catastrophic events and thus it becomes necessary to study the failure of the battery during such scenarios. The goal of this research was to understand the mechanical and electrical failure characteristics of cylindrical Lithium-ion cells subjected to deformation. This paper discusses on experimental investigations on material failure in the electrode assemblies i.e. the jellyroll of Li-ion batteries after mechanical loading which eventually leads to electrical failure, short circuit and at times violent thermal runaway scenarios. Experiments were carried out on NCA chemistry 18650 cylindrical cells under various loading conditions in a custom designed fumehood which capture the various failure modes of the cell in a module or a battery pack in crash events. The loading conditions include, compression between two flat plates in horizontal and vertical terminals orientations, lateral indentation by a cylindrical rod, hemispherical punch, flat circular punch and three-point bending. The understanding of mechanical abuse induced short circuit behavior of Li-ion cells will aid in further development of battery crash models thereby optimizing battery pack development cycle for xEV applications.
Recommended Content
Authors
Topic
Citation
Aphale, S., Murugkar, M., Lulla, S., and Date, P., "Deformation and Failure Behavior of Cylindrical Lithium-Ion Batteries Subjected to Mechanical Loading," SAE Technical Paper 2020-28-0484, 2020, https://doi.org/10.4271/2020-28-0484.Data Sets - Support Documents
Title | Description | Download |
---|---|---|
Unnamed Dataset 1 |
Also In
References
- Sahraei , E. , Campbell , J. , and Wierzbicki , T. Modeling and Short Circuit Detection of 18650 Li-Ion Cells under Mechanical Abuse Conditions J. Power Sources 220 360 372 2012 10.1016/j.jpowsour.2012.07.057
- Greve , L. , and Fehrenbach , C. Mechanical Testing and Macro-Mechanical Finite Element Simulation of the Deformation, Fracture, and Short Circuit Initiation of Cylindrical Lithium Ion Battery Cells J. Power Sources 214 377 385 2012 10.1016/j.jpowsour.2012.04.055
- Wang , L. , Yin , S. , and Xu , J. A Detailed Computational Model for Cylindrical Lithium-Ion Batteries under Mechanical Loading: From Cell Deformation to Short-Circuit Onset J. Power Sources 413 Nov. 2018 284 292 2019 10.1016/j.jpowsour.2018.12.059
- Avdeev , I. , and Gilaki , M. Structural Analysis and Experimental Characterization of Cylindrical Lithium-Ion Battery Cells Subject to Lateral Impact J. Power Sources 271 382 391 2014 10.1016/j.jpowsour.2014.08.014
- Zhu , J. , Zhang , X. , Sahraei , E. , and Wierzbicki , T. Deformation and Failure Mechanisms of 18650 Battery Cells under Axial Compression J. Power Sources 336 332 340 2016 10.1016/j.jpowsour.2016.10.064
- Sahraei , E. , Meier , J. , and Wierzbicki , T. Characterizing and Modeling Mechanical Properties and Onset of Short Circuit for Three Types of Lithium-Ion Pouch Cells J. Power Sources 247 503 516 2014 10.1016/j.jpowsour.2013.08.056
- Zhu , F. , Lei , J. , Du , X. , Currier , P. et al. Crushing Behavior of Vehicle Battery Pouch Cell and Module: A Combined Experimental and Theoretical Study 1 8 2018 10.4271/2018-01-1446
- Dixon , B. , Mason , A. , and Sahraei , E. Effects of Electrolyte, Loading Rate and Location of Indentation on Mechanical Integrity of Li-Ion Pouch Cells J. Power Sources 396 Oct. 2017 412 420 2018 10.1016/j.jpowsour.2018.06.042
- Wang , H. , Simunovic , S. , Maleki , H. , Howard , J.N. et al. Internal Configuration of Prismatic Lithium-Ion Cells at the Onset of Mechanically Induced Short Circuit J. Power Sources 306 424 430 2016 10.1016/j.jpowsour.2015.12.026
- Chen , X. , Wang , T. , Zhang , Y. , Ji , H. et al. Dynamic Behavior and Modeling of Prismatic Lithium-Ion Battery J. Energy Res. 44 4 2984 2997 2020 10.1002/er.5126
- Li , W. , Xia , Y. , Zhu , J. , and Luo , H. State-of-Charge Dependence of Mechanical Response of Lithium-Ion Batteries: A Result of Internal Stress J. Electrochem. Soc. 165 7 A1537 A1546 2018 10.1149/2.0051809jes
- Ren , F. , Cox , T. , and Wang , H. Thermal Runaway Risk Evaluation of Li-Ion Cells Using a Pinch-Torsion Test J. Power Sources 249 156 162 2014 10.1016/j.jpowsour.2013.10.058
- Wang , J. , Mei , W. , Cui , Z. , Shen , W. Experimental and Numerical Study on Penetration-Induced Internal Short-Circuit of Lithium-Ion Cell Appl. Therm. Eng. 171 Nov. 2019 115082 2020 10.1016/j.applthermaleng.2020.115082
- Mao , B. , Chen , H. , Cui , Z. , Wu , T. et al. Failure Mechanism of the Lithium Ion Battery during Nail Penetration J. Heat Mass Transf. 122 1103 1115 2018 10.1016/j.ijheatmasstransfer.2018.02.036
- Arduino https://www.arduino.cc/en/main/boards 2020
- Campbell , J.E. Jr Development of a Constitutive Model Predicting the Point of Short-Circuit within Lithium-Ion Battery Cells 2012
- Li , W. , Xia , Y. , Chen , G.H. , and Sahraei , E. Comparative Study of Mechanical-Electrical-Thermal Responses of Pouch, Cylindrical, and Prismatic Lithium-Ion Cells under Mechanical Abuse Sci. China Technol. Sci. 61 10 1472 1482 2018 10.1007/s11431-017-9296-0