This content is not included in
your SAE MOBILUS subscription, or you are not logged in.
Performance and Emission Comparison between a Conventional Euro VI Diesel Engine and an Optimized PCCI Version and Effect of EGR Cooler Fouling on PCCI Combustion
Technical Paper
2018-01-0221
ISSN: 0148-7191, e-ISSN: 2688-3627
This content contains downloadable datasets
Annotation ability available
Sector:
Language:
English
Abstract
Premixed charge compression ignition (PCCI) is an advanced combustion mode that has the aim of simultaneously reducing particulate matter and nitrogen oxide exhaust emissions, compared with conventional diesel combustion, thanks to a partially premixed charge and low temperature combustion. In this work, PCCI combustion has been implemented by means of an early single-injection strategy and large amounts of recirculated exhaust gas. Starting from a commercial Euro VI on-road engine, the engine hardware has been modified to optimize PCCI operations. This has involved adopting a smaller turbo group, a new combustion chamber and injectors, and a dedicated high-pressure exhaust gas recirculation system. The results, in terms of engine performance and exhaust emissions, under steady-state operation conditions, are presented in this work, where the original Euro VI calibration of the conventional engine has been compared with the PCCI calibration of the optimized hardware engine. The obtained results show that the engine-out nitrogen oxides and soot were dramatically reduced, and this can offer the possibility of reviewing the after-treatment system. The penalties, in terms of brake specific fuel consumption, were generally below 10%, compared with the Euro VI configuration. The main limitations were derived from the combustion noise and the hydrocarbon and carbon monoxide emissions at the exhaust, which could represent an issue, especially when the exhaust temperature is not high enough to allow the diesel oxidation catalyst to work with high conversion efficiencies. Furthermore, the effect of EGR cooler fouling on the performance and emissions has been presented and discussed. The increased pressure drop across a fouled EGR cooler results in a reduced amount of exhaust gas recirculation, thus posing a serious problem for PCCI calibration activity.
Recommended Content
Technical Paper | Effects of Single and Double Post Injections on Diesel PCCI Combustion |
Technical Paper | Influence of EGR and Pilot Injection on PCCI Combustion in a Single-Cylinder Diesel Engine |
Authors
Topic
Citation
D'Ambrosio, S., Gaia, F., Iemmolo, D., Mancarella, A. et al., "Performance and Emission Comparison between a Conventional Euro VI Diesel Engine and an Optimized PCCI Version and Effect of EGR Cooler Fouling on PCCI Combustion," SAE Technical Paper 2018-01-0221, 2018, https://doi.org/10.4271/2018-01-0221.Data Sets - Support Documents
Title | Description | Download |
---|---|---|
Unnamed Dataset 1 | ||
Unnamed Dataset 2 | ||
Unnamed Dataset 3 |
Also In
References
- Franco , J. G. V. , Sánchez , F. P. , and Mock , P. 2014
- Kawanami , M. , Horiuchi , M. , Leyrer , J. , Lox , E. et al. Advanced Catalyst Studies of Diesel NOx Reduction for On-Highway Trucks SAE Technical Paper 950154 1995 10.4271/950154
- Hirata , K. , Masaki , N. , Ueno , H. , and Akagawa , H. Development of Urea-SCR System for Heavy-Duty Commercial Vehicles SAE Technical Paper 2005011860 2005 10.4271/2005-01-1860
- Jiao , Y. 2015
- Laguitton , O. , Crua , C. , Cowell , T. , Heikal , M.R. et al. The Effect of Compression Ratio on Exhaust Emissions from a PCCI Diesel Engine Energy Conversion and Management 48 2918 2924 2007 10.1016/j.enconman.2007.07.016
- d’Ambrosio , S. and Ferrari , A. Effects of Exhaust Gas Recirculation in Diesel Engines Featuring Late PCCI Type Combustion Strategies Energy Conversion and Management 105 1269 1280 2015 10.1016/j.enconman.2015.08.001
- Agarwal , A.K. , Singh , A.P. , and Maurya , R.K. Evolution, Challenges and Path Forward for Low Temperature Combustion Engines Progress in Energy and Combustion Science 61 1 56 2017 10.1016/j.pecs.2017.02.001
- Akihama , K. , Takatori , Y. , Inagaki , K. , Sasaki , S. et al. Mechanism of the Smokeless Rich Diesel Combustion by Reducing Temperature SAE Technical Paper 2001010655 2001 10.4271/2001-01-0655
- Musculus , M.P.B. , Miles , P.C. , and Pickett , L.M. Conceptual Models for Partially Premixed Low-Temperature Diesel Combustion Progress in Energy and Combustion Science 39 2-3 246 283 2013 10.1016/j.pecs.2012.09.001
- Zhao , H. , Ladommatos , N. , Abdelhalim , S.M. , and Hu , Z. The Effects of Carbon Dioxide in Exhaust Gas Recirculation on Diesel Engine Emissions Sage Open Engineering 212 25 42 1998 10.1243/0954407981525777
- Carlucci , A.P. , Ficarella , A. , Laforgia , D. , and Laforgia , D. Control of the Combustion Behaviour in a Diesel Engine Using Early Injection and Gas Addition Applied Thermal Engineering 26 17-18 2279 2286 2006 10.1016/j.applthermaleng.2006.03.016
- Zhao , Y. , Wang , Y. , Li , D. et al. Combustion and Emission Characteristics of a DME (Dimethyl Ether)-Diesel Dual Fuel Premixed Charge Compression Ignition Engine with EGR (Exhaust Gas Recirculation) Energy 72 608 617 2014 10.1016/j.energy.2014.05.086
- Ying , W. , li , H. , Longbao , Z. , and Wei , L. Effects of DME Pilot Quantity on the Performance of a DME PCCI-DI Engine Energy Conversion and Management 51 4 648 654 2010 10.1016/j.enconman.2009.10.023
- Torregrosa , A.J. , Broatch , A. , Novella , R. , and Mónico , L.F. Suitability Analysis of Advanced Diesel Combustion Concepts for Emissions and Noise Control Energy 36 2 825 838 2011 10.1016/j.energy.2010.12.032
- Torregrosa , A.J. , Broatch , A. , García , A. , and Mónico , L.F. Sensitivity of Combustion Noise and NOx and Soot Emissions to Pilot Injection in PCCI Diesel Engines Applied Energy 104 149 157 2013 10.1016/j.apenergy.2012.11.040
- Murata , Y. , Kusaka , J. , Daisho , Y. , Kawano , D. et al. Miller-PCCI Combustion in an HSDI Diesel Engine with VVT SAE Int. J. Engines 1 1 444 456 2009 10.4271/2008-01-0644
- Jain , A. , Singh , A.P. , and Agarwal , A.K. Effect of Split Fuel Injection and EGR on NOx and PM Emission Reduction in a Low Temperature Combustion (LTC) Mode Diesel Engine Energy 122 249 264 2017 10.1016/j.energy.2017.01.050
- Lee , J. , Chu , S. , Cha , J. , Choi , H. et al. Effect of the Diesel Injection Strategy on the Combustion and Emissions of Propane/Diesel Dual Fuel Premixed Charge Compression Ignition Engines Energy 93 Part 93 1041 1052 2015 10.1016/j.energy.2015.09.032
- Torregrosa , A.J. , Broatch , A. , Novella , R. , Gomez-Soriano , J. et al. Impact of Gasoline and Diesel Blends on Combustion Noise and Pollutant Emissions in Premixed Charge Compression Ignition Engines Energy 137 58 68 2017 10.1016/j.energy.2017.07.010
- Srihari , S. , Thirumalini , A. , and Prashanth , K. An Experimental Study on the Performance and Emission Characteristics of PCCI-DI Engine Fuelled with Diethyl Ether-Biodiesel-Diesel Blends Renewable Energy 107 440 447 2017 10.1016/j.renene.2017.01.015
- Srihari , S. and Thirumalini , S. Investigation on reduction of emission in PCCI-DI engine with biofuel blends Renewable Energy 114 Part B 1232 1237 2017 10.1016/j.renene.2017.08.008
- Mei , D. , Yue , S. , Zhao , X. , Hielscher , K. et al. Effects of Center of Heat Release on Combustion and Emissions in a PCCI Diesel Engine Fuelled by DMC-Diesel Blend Applied Thermal Engineering 114 969 976 2017 10.1016/j.applthermaleng.2016.12.064
- Godiño , J.A.V. , Aguilar , F.J.J.-E. , and García , M.T. Simulation of HCCI Combustion in Air-Cooled off-Road Engines Fuelled with Diesel and Biodiesel Journal of the Energy Institute 2017 10.1016/j.joei.2017.04.002
- Natarajan , S. , Abhinav Shankar , S. , and Meenakshi Sundareswaran , A.U. Early Injected PCCI Engine Fuelled with Bio Ethanol and Diesel Blends - An Experimental Investigation Energy Procedia 105 358 366 2017 10.1016/j.egypro.2017.03.326
- Singh , A.P. , Jain , A. , and Agarwal , A.K. Fuel-Injection Strategy for PCCI Engine Fueled by Mineral Diesel and Biodiesel Blends Energy Fules 31 8 8594 8607 2017 10.1021/acs.energyfuels.6b03393
- Carlucci , A.P. , Laforgia , D. , Motz , S. , Saracino , R. et al. Advanced Closed Loop Combustion Control of a LTC Diesel Engine Based on In-Cylinder Pressure Signals Energy Conversion and Management 77 193 207 2014 10.1016/j.enconman.2013.08.054
- Hikosaka , N. A View Of the Future of Automotive Diesel Engines SAE Technical Paper 972682 1997 10.4271/972682
- Yanagihara , H. 2001
- Coma , G. , Gastaldi , P. , Hardy , J. P. , Maroteaux , D. HCCI Combustion: Dream or Reality Proceedings of the 13th Aachen Colloquium on Vehicle and Engine Technology 2004 513 524
- Ishii , H. , Koike , N. , Suzuki , H. , and Odaka , M. Exhaust Purification of Diesel Engines by Homogeneous Charge with Compression Ignition Part 2: Analysis of Combustion Phenomena and NOx Formation by Numerical Simulation with Experiment SAE Technical Paper 970315 1997 10.4271/970315
- Pinchon , P. , Walter , B. , Réveillé , B. , Miche , M. New Concepts for Diesel Combustion Proceedings of the Conference on Thermo and Fluid Dynamic Processes in Diesel Engines 2004 395 414
- Abd-Alla , G.H. Using Exhaust Gas Recirculation in Internal Combustion Engines: A Review Energy Conversion and Management 43 8 1027 1042 2002 10.1016/S0196-8904(01)00091-7
- Hong , K.S. , Lee , K.S. , Song , S. , Chun , K.M. et al. Parametric Study on Particle Size and SOF Effects on EGR Cooler Fouling Atmospheric Environment 45 5677 5683 2011 10.1016/j.atmosenv.2011.07.036
- Abarham , M. , Zamankhan , P. , Hoard , J.W. , Styles , D. et al. CFD Analysis of Particle Transport in Axi-Symmetric Tube Flows Under the Influence of Thermophoretic Force International Journal of Heat and Mass Transfer 61 2013 94 105 2013 10.1016/j.ijheatmasstransfer.2013.01.071
- Abd-Elhady , M.S. and Malayeri , M.R. Asymptotic Characteristics of Particulate Deposit Formation in Exhaust Gas Recirculation (EGR) Coolers Applied Thermal Engineering 60 1-2 96 104 2013 10.1016/j.applthermaleng.2013.06.038
- Kim , H.M. , Park , S.K. , Choi , K.S. et al. Investigation on the Flow and Heat Transfer Characteristic of Diesel Engine EGR Cooler Int. J Automot. Technol 9 2 149 153 2008 10.1007/s12239-008-0019-4
- d’Ambrosio , S. , Iemmolo , D. , Mancarella , A. , and Vitolo , R. Preliminary Optimization of the PCCI Combustion Mode in a Diesel Engine through a Design of Experiments Energy Procedia 101 909 916 2016 10.1016/j.egypro.2016.11.115
- Montgomery , D. C. 2000 10.1002/qre.458
- Spessa , E. , D’'Ambrosio , S. , Iemmolo , D. , Mancarella , A. et al. Steady-State and Transient Operations of a Euro VI 3.0L HD Diesel Engine with Innovative Model-Based and Pressure-Based Combustion Control Techniques SAE Int. J. Engines 10 3 1080 1092 2017 10.4271/2017-01-0695
- European Commission Commission Regulation (EU) 582/2011 http://eur-lex.europa.eu/legal-content/EN/TXT/?uri=CELEX:32011R0582
- Zheng , M. , Reader , G.T. , and Hawley , J.C. Diesel Engine Exhaust Gas Recirculation - a Review on Advanced and Novel Concepts Energy Conversion and Management 45 6 883 900 2004 10.1016/S0196-8904(03)00194-8
- Han , D. , Ickes , A.M. , Bohac , S.V. , Huang , A. et al. HC and CO Emissions of Premixed Low-Temperature Combustion Fueled by Blends of Diesel and Gasoline Fuel 99 13 19 2012
- Liu , B. , Cheng , X. , Liu , J. , Pu , H. et al. Combustion and Particulate Matter Emission Characteristics for Diesel Engine Run by Partially-Premixed Low-Temperature Combustion Mode SAE Technical Paper 2017012398 2017
- Katare , S. and Laing , P. Hydrogen in Diesel Exhaust: Effect on Diesel Oxidation Catalyst Flow Reactor Experiments and Model Predictions SAE Int. J. Fuels Lubr. 2 1 605 611 2009 10.4271/2009-01-1268
- Kuan , C. , Styles , D. , Bieniek , M. , and Hoard , J. An EGR Cooler Fouling Model: Experimental Correlation and Model Uses SAE Int. J. Engines 10 2 541 549 2017 10.4271/2017-01-0535
- Malayeri , M.R. , Zornek , T. , Balestrino , S. et al. Deposition of Nanosized Soot Particles in Various EGR Coolers under Thermophoretic and Isothermal Conditions Heat Transfer Engineering 34 665 673 2013 10.1080/01457632.2012.738320
- Storey , J.M.E. , Sluder , C.S. , Lance , M.J. , Styles , D. et al. Exhaust Gas Recirculation Cooler Fouling in Diesel Applications: Fundamental Studies of Deposit Properties and Microstructure Proceedings of International Conference on Heat Exchanger Fouling and Cleaning 34 655 664 2011 10.1080/01457632.2012.738319
- Madler , L. , Lall , A.A. , and Friedlander , S. One-step Aerosol Synthesis of Nanoparticle Agglomerate Films: Simulation of Film Porosity and Thickness Nanotechnology 17 4783 4795 2006
- Hong , K.S. , Lee , K.S. , Song , S. , Chun , K.M. et al. Parametric Study on Particle Size and SOF Effects on EGR Cooler Fouling Atmospheric Environment 45 32 5677 5683 2011 10.1016/j.atmosenv.2011.07.036
- d'Ambrosio , S. , Ferrari , A. , and Spessa , E. Analysis of the Exhaust Gas Recirculation System Performance in Modern Diesel Engines Journal of Engineering for Gas Turbines and Power 135 8 081601 2013 10.1115/1.4024089
- D'Ambrosio , S. , Iemmolo , D. , Mancarella , A. , Salamone , N. et al. Zero Dimensional Models for EGR Mass-Rate and EGR Unbalance Estimation in Diesel Engines SAE Technical Paper 2017240070 2017 10.4271/2017-24-0070
- Finesso , R. , Marello , O. , Misul , D. , Spessa , E. et al. Development and Assessment of Pressure-Based and Model-Based Techniques for the MFB50 Control of a Euro VI 3.0L Diesel Engine SAE Int. J. Engines 10 4 1538 1555 2017 10.4271/2017-01-0794
- Abd-Elhady , M.S. , Malayeri , M.R. , and Müller-Steinhagen , H. Fouling Problems in Exhaust Gas Recirculation Coolers in the Automotive Industry Heat Transfer Engineering 32 3-4 248 257 2011 10.1080/01457632.2010.495612
- Singh , N. , Rutland , C. , Foster , D. , Narayanaswamy , K. et al. Investigation into Different DPF Regeneration Strategies Based on Fuel Economy Using Integrated System Simulation SAE Technical Paper 2009011275 2009 10.4271/2009-01-1275