This content is not included in
your SAE MOBILUS subscription, or you are not logged in.
Sheared Edge Stretchability of Steels Suitable for Automotive Applications
Technical Paper
2017-01-1708
ISSN: 0148-7191, e-ISSN: 2688-3627
This content contains downloadable datasets
Annotation ability available
Sector:
Language:
English
Abstract
In recent years, dual phase (DP) Advanced High Strength Steels (AHSS) and Ultra High Strength Steels (UHSS) are considered as prominent materials in the automotive industry due to superior structural performance and vehicle weight reduction capabilities. However, these materials are often sensitive to trimmed edge cracking if stretching along sheared edge occurs in such processes as stretch flanging. Another major issue in the trimming of UHSS is tool wear because of higher contact pressures at the interface between cutting tools and sheet metal blank caused by UHSS’s higher flow stresses and the presence of a hard martensitic phase in the microstructure. The objective of the current paper is to study the influence of trimming conditions and tool wear on quality and stretchability of trimmed edge of DP980 steel sheet. For this purpose, mechanically trimmed edges were characterized for DP980 steel and compared with other steels such as HSLA 350 and BH210. Sheared edge stretchability of these materials was analyzed by performing the tensile tests. Local elongations were measured by grid analysis and digital image correlation (DIC) in the area adjacent to fracture and outside the localization zone. Wear of cutting inserts was an additional factor which played an important role in the condition of the sheared edge of studied materials. Measurements of burnished area and burr height were performed in addition to stretchability analysis.
Recommended Content
Journal Article | Effects of Punch Configuration on the AHSS Edge Stretchability |
Journal Article | Analysis of Tool Wear for Trimming of DP980 Sheet Metal Blanks |
Authors
Citation
Nasheralahkami, S., Golovashchenko, S., Malek, C., Rugh, E. et al., "Sheared Edge Stretchability of Steels Suitable for Automotive Applications," SAE Technical Paper 2017-01-1708, 2017, https://doi.org/10.4271/2017-01-1708.Data Sets - Support Documents
Title | Description | Download |
---|---|---|
Unnamed Dataset 1 |
Also In
References
- Demeri , M. Y. 2006 Forming of Advanced High Strength Steels, ASM Handbook; Vol. 14B; Metalworking: Sheet Forming Semiatin , S. L. ASM International Materials Park, OH. USA
- Keeler , S. and Kimchi , M. Advanced High-Strength Steels Application Guidelines: Version 5.0 World Auto Steel Association 2014
- Tamarelli , C. M. AHSS 101: The Evolving Use of Advanced High-Strength Steels for Automotive Applications Steel Market Development Institute Southfield, MI, USA 2011
- Choi , H. S. , Kim , B. M. and Ko , D. C. Effect of Clearance and Inclined Angle on Sheared Edge and Tool Failure in Trimming of DP980 Sheet Journal of Mechanical Science and Technology 28 6 2319 2328 2014 10.1007/s12206-014-0522-7
- Wang , W. R. , He , C. W. , Zhao , Z. H. and Wei , X. C. The Limit Drawing Ratio and Formability Prediction of Advanced High Strength Dual-Phase Steels Materials and Design 32 3320 3327 2011 10.1016/j.matdes.2011.02.021
- Ingarao , G. , Lorenzo , R. D. , and Micari , M. Analysis of Stamping Performances of Dual Phase Steels: A Multiobjective Approach to Reduce Springback and Thinning Failure Materials and Design 30 4421 4433 2009 10.1016/j.matdes.2009.04.001
- Golovashchenko , S. F. and Ilinich , A. M. Trimming Of Advanced High Strength Steels 2005 ASME International Mechanical Engineering Congress Orlando, FL, USA Nov 13-18, 2005
- Weaver , H. P. , and Weinmann , K. J. A Study of Edge Characteristics of Sheared and Bent Steel Plate Journal of Applied Metalworking 3 4 381 390 1985 10.1007/BF02833660
- Li , M. An Experimental Investigation on Cut Surface and Burr in Trimming Aluminum Autobody Sheet International Journal of Mechanical Sciences 42 889 906 2000 10.1016/S0020-7403(99)00033-8
- Chintamani , J. and Sriram , S. Sheared Edge Characterization of Steel Products Used for Closure Panel Applications SAE Technical Paper 2006-01-1589 2006 10.4271/2006-01-1589
- Konieczny , A. and Henderson , T. On Formability Limitations in Stamping Involving Sheared Edge Stretching SAE Technical Paper 2007-01-034 2007 10.4271/2007-01-0340
- Karelova , A. , Krempaszky , C. , Werner , E. , Tsipouridis , P. , Hebesberger , T. and Pichler , A. Hole Expansion of Dual-phase and Complex-phase AHS Steels - Effect of Edge Conditions Steel Research International 80 1 71 77 2009 10.2374/SRI08SP110
- Mori , K. , Maeno , T. and Fuzisaka , S. Punching of Ultra-High Strength Steel Sheets using Local Resistance Heating of Shearing Zone Journal of Materials Processing Technology 212 534 540 2012 10.1016/j.jmatprotec.2011.10.021
- Golovashchenko , S. F. Robust Trimming of Automotive Panels Materials Science Forum 539-543 423 428 2007 10.4028/www.scientific.net/MSF.539-543.423
- Golovashchenko , S. F. A Study on Trimming of Aluminum Autobody Sheet and Development of a New Robust Process Eliminating Burrs and Slivers International Journal of Mechanical Sciences 48 1384 1400 2006 10.1016/j.ijmecsci.2006.07.007
- Ilinich , A. M. , Golovashchenko , S. F. and Smith , L. M. Material Anisotropy and Trimming Method Effects on Total Elongation in DP500 Sheet Steel Journal of Materials Processing Technology 211 441 449 2011 10.1016/j.jmatprotec.2010.10.014
- Hasegawa , K. , Kawamura , K. , Urabe , T. , and Hosoya , Y. Effects of Microstructure on Stretch-flange-formability of 980 MPa Grade Cold-rolled Ultra High Strength Steel Sheets ISIJ International 44 3 603 609 2004 10.2355/isijinternational.44.603
- Chiriac , C. and Shi , M. Experimental Study of Edge Stretching Limits of DP980IBF Steel in Multistage Forming Process SAE Int. J. Mater. Manf. 8 2 415 418 2015 10.4271/2015-01-0525
- Wang , J. , Link , T. M. , and Merwin , M. J. AHSS Edge Formability in Sheared-Edge Tension International Conference on New Developments in Advanced High-Strength Sheet Steels 361 366 2008
- Shih , H. , Hsiung , C. , and Wendt , B. Optimal Production Trimming Process for AHSS Sheared Edge Stretchability Improvement SAE Technical Paper 2014-01-0994 2014 10.4271/2014-01-0994
- Altan , T. and Tekkaya , A. E. Sheet Metal Forming; Processes and Applications ASM International Materials Park, OH. USA 2012 978-1615038442
- Nasheralahkami , S. , Golovashchenko , S. , Pan , K. , Brown , L. Characterization of Trimmed Edge of Advanced High Strength Steel SAE Technical Paper 2016-01-0358 2016 10.4271/2016-01-0358
- Husson , C. , Correia , J. P. M. , Daridon , L. and Ahzi , S. Finite Elements Simulations of Thin Copper Sheets Blanking: Study of Blanking Parameters on Sheared Edge Quality Journal of Materials Processing Technology 199 74 83 2008 10.1016/j.jmatprotec.2007.08.034
- Makich , H. , Carpentier , L. , Monteil , G. , Roizard , X. , Chambert , J. and Picart , P. Metrology of the burr amount - correlation with blanking operation parameters (blanked material - wear of the punch) International Journal of Material Forming 1 1 1243 1246 2008 10.1007/s12289-008-0167-0
- Luo , S. Y. Studies on the wear conditions and the sheared edges in punching Wear 208 81 90 1997 10.1016/S0043-1648(96)07439-X
- Luo , S. Y. Effect of the Geometry and the Surface Treatment of Punching Tools on the Tool Life and Wear Conditions in the Piercing of Thick Steel Plate Journal of Materials Processing Technology 88 1-3 122 133 1999 10.1016/S0043-1648(96)07439-X
- Hecker , S. S. Simple technique for determining forming limit curves Sheet Metal Industries 52 11 671 673 1975
- Le , Q. B. , deVries , J. A. , Golovashchenko , S. F. and Bonnen J. J. F. Analysis of Sheared Edge Formability of Aluminum Journal of Materials Processing Technology 214 4 876 891 2014 10.1016/j.jmatprotec.2013.11.021
- Golovashchenko , S. F. Quality of trimming and its effect on stretch flanging of automotive panels Journal of Materials Engineering and Performance 17 3 316 325 2008 10.1007/s11665-008-9220-x
- McCormick , N. and Lord , J. D. Digital Image Correlation Materials Today 13 12 52 54 2012 10.1016/S1369-7021(10)70235-2