This content is not included in
your SAE MOBILUS subscription, or you are not logged in.
Fundamentals and Common Problems of Seal Integrity Robustness of Standardized Brake Tubing Threaded Connectors
Technical Paper
2007-01-0557
ISSN: 0148-7191, e-ISSN: 2688-3627
Annotation ability available
Sector:
Language:
English
Abstract
There currently are only two industry wide utilized designs of standardized threaded connector for brake tubing. The ISO design incorporates a “bubble” style of tube's end-form while the JASO/SAE design includes double inverted “funnel” tube's flare. Both designs are based on the arrangement of two conical (frustum) surfaces which have to be pressed against each other in order to provide sealing. Seal integrity robustness of those standardized connectors is not sufficient as some retorquing is usually required in the course of the assembly process in order to seal a number of them. Accordingly each plant must allocate resources for the associated detection and rework process as they strive for zero leaks in the field. Numerous investigations and root cause analyses reveal some fundamental shortcomings in their sealing capability. In order to achieve sealed state of the connector some self-adjustment and certain degree of sustained deformation of its components is expected. In reality, excessive connector components variations and assembly process disturbances may impede connector's capability to overlap reasonable deviations. Consequently, reasonable torque increase may become not sufficient to seal the connector leading to deterioration of its actual level of seal integrity robustness. The article discusses the requirements, conditions and limitations of connectors' capability to achieve their sealed state. Sealing capability estimation based on torque control is contemplated. Some particular cases of no-seal condition despite torque increase are analyzed (a locked misalignment conditions, a “lift-off” phenomenon etc). The paper contains a discussion regarding improvement of connectors' sealing performance with respect to the assembly process via perfection of the design and current standards.
Recommended Content
Authors
Citation
Pliassounov, S., "Fundamentals and Common Problems of Seal Integrity Robustness of Standardized Brake Tubing Threaded Connectors," SAE Technical Paper 2007-01-0557, 2007, https://doi.org/10.4271/2007-01-0557.Also In
Reliability and Robust Design in Automotive Engineering, 2007
Number: SP-2119; Published: 2007-04-16
Number: SP-2119; Published: 2007-04-16
References
- Hald A. Statistical Tables and Formulas New York Wiley & Sons, Inc 1952
- Pyzdek T. The Six Sigma Handbook: The Complete Guide for Greenbelts, Blackbelts, and Managers at all Levels Graw-Hill 2003
- SAE surface vehicle standard J1290 Automotive Hydraulic Brake System - Metric Tube Connectors 07 1980 10 2002
- Japanese Automotive Standard JASO F402:2001 - Automotive Parts - Flare Fittings
- SAE surface vehicle standard J533 Flares for Tubing 02 1947 12 1999
- SAE standard J514 Hydraulic Tube Fittings 05 1950 07 2001