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The Study for Structural Design of the Segmented SiC-DPF
Technical Paper
2006-01-1527
ISSN: 0148-7191, e-ISSN: 2688-3627
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English
Abstract
The application of Diesel Particulate Filters (DPF's) is expanding in the European, Japanese and US markets to comply with the tighter PM regulations. SiC DPF's, featuring greater robustness, have been applied extensively to passenger cars and are expanding into larger sizes for Light Duty Trucks applications. The SiC-DPF has higher mechanical strength when compared to other materials, such as Cordierite. However, SiC's thermal expansion ratio is greater. Therefore, the SiC-DPF is designed with 35 X 35mm segments and cement bonded construction, both of which function to relieve thermal stress. The appearance of the SiC-DPF with the segment design is shown in Figure 1.
In this paper, the thermal stress mechanism of the segmented joint during soot regeneration and the influence of the cement properties on the thermal shock resistance was investigated by using the soot regeneration model and thermal stress analysis in addition to the engine test. Based on these results, the SiC DPF joint cement properties were optimized.
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Authors
- T. Mizutani - NGK Insulators, Ltd.
- M. Ito - NGK Insulators, Ltd.
- N. Masukawa - NGK Insulators, Ltd.
- S. Ichikawa - NGK Insulators, Ltd.
- K. Yuuki - NGK Insulators, Ltd.
- H. Kurachi - NGK Insulators, Ltd.
- T. Toyoshima - NGK Europe GmbH
- T. Ito - NGK Europe GmbH
- I. Lappas - NGK Europe GmbH
- A. Schaefer-Sindlinger - NGK Europe GmbH
- C. D. Vogt - NGK Europe GmbH
Citation
Mizutani, T., Ito, M., Masukawa, N., Ichikawa, S. et al., "The Study for Structural Design of the Segmented SiC-DPF," SAE Technical Paper 2006-01-1527, 2006, https://doi.org/10.4271/2006-01-1527.Also In
References
- Uchida Y. et. al. “Durability Study on Si-SiC Material for DPF” SAE 2003-01-0384
- Harada M. et. al. “Durability study on Si-SiC Material for DPF (3)” SAE 2005-01-0582
- Mizutani T. et. al. “Soot Regeneration Model for SiC-DPF System Design” SAE 2004-01-0159
- Kuki T. et. al. “Study on Reliability of Wall-Flow Type Diesel Particulate Filter” SAE 2004-01-0959
- Ichikawa S. et. al. “Durability Study on Si-SiC Material for DPF (2)” SAE 2004-01-0951
- Ichikawa S. et. al. “Material Development of High Porous SiC for Catalyzed Diesel Particulate Filters”
- Hashimoto S. et. al. “Low Back-Pressure Si-C and Cordierite Type Diesel Particulate Filters, Especially for Catalyzed DPF Systems” SAE 2002-01-0322
- Yuuki K. et. al. “The Effect of SiC Properties on the Performance of Catalyzed Diesel Particulate Filter (DPF)” SAE 2003-01-0383