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Robust Design of Front Impact Crash Simulation with FEM by Taking Account of Manufacturing Quality on Spot Weld
Technical Paper
2006-01-0761
ISSN: 0148-7191, e-ISSN: 2688-3627
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English
Abstract
Many previous studies on spot weld were focused on how to simulate the rapture behavior with high accuracy at a single simulation under deterministic analysis conditions. In this paper, a stochastic approach is proposed by using Monte Carlo Simulation to evaluate the robustness of front crash performance. First step of this study is takes manufacturing quality into account of simulation. The number and location of rapture spot weld at initial time of crash simulation are treated as random variables of robust analysis. The deviation of accelerations and intrusions due to uncertainty of spot weld in manufacturing process are quantitatively estimated. Final goal of this study is to identify the location number of most important spot welds for controlling manufacturing quality.
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Authors
Citation
Hsu, J., Kondo, H., Awano, M., and Takashina, K., "Robust Design of Front Impact Crash Simulation with FEM by Taking Account of Manufacturing Quality on Spot Weld," SAE Technical Paper 2006-01-0761, 2006, https://doi.org/10.4271/2006-01-0761.Also In
Reliability and Robust Design in Automotive Engineering, 2006
Number: SP-2032; Published: 2006-04-03
Number: SP-2032; Published: 2006-04-03
References
- Khan, J.A. Xu, L. Chao, Y.J. 1999 Prediction of nugget development during resistance spot welding using coupled thermal-electrical-mechanical model Since and technology of welding and joining 4 No. 4 201 207
- LS-DYNA Keyword User’s Manual 2005
- iSIGHT Reference Guide 6 Quality Engineering Methods 257 300 2004