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Using Terocore® Brand Structural Foam to Improve Bumper Beam Design
Technical Paper
2002-01-2018
ISSN: 0148-7191, e-ISSN: 2688-3627
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Sector:
Event:
SAE 2003 World Congress & Exhibition
International Body Engineering Conference & Exhibition and Automotive & Transportation Technology Congress
Language:
English
Abstract
The objective of this study is to design efficient epoxy structural foam reinforcements to improve the energy absorption of front and rear automotive bumper beams.
Three bumper structural performance criteria were studied. The 64 KPH Front Pole Test criteria was studied to improve energy absorption early in the crash event to facilitate earlier air bag crash pulse detection; thereby reducing air bag firing time. The 16 KPH Rear Thatcham Crash Test was studied to improve energy absorption of the rear bumper system. Improvement in energy absorption will lead to a reduction in intrusion of the Thatcham Rear Moving Barrier into the rear of the vehicle; thereby reducing vehicle repair cost. The 8 KPH Rear Pole Test was also studied to increase energy absorption; thereby reducing intrusion of the rear pole into the vehicle structure and reducing repair cost.
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Topic
Citation
Butler, M., Wycech, J., Parfitt, J., and Tan, E., "Using Terocore® Brand Structural Foam to ImproveBumper Beam Design," SAE Technical Paper 2002-01-2018, 2002, https://doi.org/10.4271/2002-01-2018.Data Sets - Support Documents
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References
- Alwan J.M Wu C.C. Chou C. “Effect of Epoxy-Based Structural Foam on Energy Management: An Experimental & Analytical Investigation” SAE Paper 2001-01-0473 2001
- Ishida, K. Fukahori, M. Hanakawa, H. Tanaka, H. Matsuda, K. “Development of a Technique to Strengthen Body Frame with Structural Foam” SAE Paper 2001-01-0313 2001
- Gupta, S. “Evaluating Structural Foam as an Alternative to Steel in a Front Offset CAE Analysis” ESV Paper #200 2001
- LS-DYNA3D User Manual Livermore Software Technology Corporation 2000
- American Iron and Steel Institute “Steel Bumper Systems for Passenger Cars and Light Trucks” 2001