Painting the 3Daycar: Developing a New Approach to Automotive Coatings and Lean Manufacture

2001-01-3179

10/01/2001

Event
Automotive and Transportation Technology Congress and Exposition
Authors Abstract
Content
Automotive painting is essential not only for providing a flawless and emissions free system of body coating, but as a key enabler of customer order fulfillment. Paint shops in the UK and Europe continue to require large batch-sizes, long lead-times and suffer from high levels of defects. This represents considerable waste in the system, contrary to the principles of lean manufacture and building-to-order. This research suggests that the role of the paint shop may be changing, where the emphasis on production is moving towards customer-pull, total system reliability and batch sizes of one. Whilst the advance in water-borne and powder technology are likely to remain of an incremental nature, new manufacturing concepts such as alternative body construction and thermoplastic in-molded color panel technology, may radically change how coatings are applied during vehicle production.
Meta TagsDetails
DOI
https://doi.org/10.4271/2001-01-3179
Pages
7
Citation
Howard, M., and Graves, A., "Painting the 3Daycar: Developing a New Approach to Automotive Coatings and Lean Manufacture," SAE Technical Paper 2001-01-3179, 2001, https://doi.org/10.4271/2001-01-3179.
Additional Details
Publisher
Published
Oct 1, 2001
Product Code
2001-01-3179
Content Type
Technical Paper
Language
English