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Performance Gains of Load Sensing Brake Force Distribution in Motorcycles

Force Motors-Apurva Chakraborty
  • Technical Paper
  • 2019-28-2426
To be published on 2019-11-21 by SAE International in United States
Commercial motorcycles and scooters incorporate independent circuits for front and rear brake actuation, thus precluding load dependent brake force distribution. In all cases of manual brake force modulation between the front and rear wheels, there is poor compensation for the changes in wheel loads on the account of longitudinal weight transfer, thus making it is challenging to provide an adequate braking force to each wheel. The ratio in which the braking force should be distributed between the front and the rear wheels is dependent on the motorcycle geometry, weight distribution, mechanical sizing of braking system components, and is a variable based on the deceleration. This connotes that a fixed value of front and rear braking forces can be optimized for only a narrow range of motorcycle’s deceleration. Maximum braking performance occurs just prior to wheel lockup, as a sliding tire provides less grip than a rolling tire. This is also the scenario when both the tires are doing the maximum work in decelerating the motorcycle. Therefore, an optimal brake force distribution is one that locks…
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Combi Brake System (CBS) design and tuning on an electric two wheeler for cornering maneuver

Ather Energy-Lokesh Soni, Shivaram Venkateswaran
Xitadel CAE Technologies India Pvt Ltd.-Dhanraj Domala
  • Technical Paper
  • 2019-28-2399
To be published on 2019-11-21 by SAE International in United States
To reduce the number of traffic accidents, most of the governments have mandated to include Combi Brake System (CBS) or Anti-lock Braking System (ABS) in two wheelers. While most of the homologation requirements for CBS can be fulfilled by straight line motion, CBS behavior is crucial while cornering for safety aspects. When vehicle is in cornering motion, the lateral forces generated at the tire decreases the effective longitudinal force available, which implies lesser braking force at tire. This paper represents a design methodology for tuning CBS for various critical scenarios mainly during cornering maneuver. A detailed study has been made at various combination of vehicle lean angle, vehicle speed and friction coefficient of road in straight line and cornering maneuver to effectively decide on front to rear brake force distribution to avoid either of the tires’ lock-up. A co-simulation is done with BikeSim and Simulink softwares, where vehicle model is developed in BikeSim and CBS control algorithm in Simulink. Both the models are correlated against real test data. Keywords: Combi Brake System (CBS), wheel slip…
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Analysis of pressure variation in wheel with the aid of wheel speed sensor

College of Engineering-Pune-Ravindra Dattatray Marwadi, Rajiv Basavarajappa
HELLA India Automotive Pvt Ltd.-Abhishek Mandhana
  • Technical Paper
  • 2019-28-2450
To be published on 2019-11-21 by SAE International in United States
Objective: The Objective of the research is to detect drop in level of pressure in the wheel with respect to nominal pressure using data obtained from speed sensors. The research discusses the standard procedure of experimentation to obtain data which eventually used to produce results. This procedure is taken from principles Design of Experiments. Statistical tools are used to analyze and give determining factors for pressure variation. Methodology: To study idea, we made use of two-wheeler platform and collected data of wheel speed sensors on both wheels. The idea is when there is any change in tire pressure the radius of the wheel also changes and usually this relation is direct. Hence, change in tire pressure changes the angular velocity of the wheel. In this approach wheel speed sensors are used to measure the angular speed for standard and reduced pressure conditions. The data obtained from the wheel speed sensor is analyzed through statistical methods and different determining values are calculated. These determining parameters are compared to see the variations in the pressure. To obtain…
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Transient Response Analysis and Synthesis of an FSAE Vehicle using Cornering Compliance

SRM Institute of Science and Technology-Nanthakumar Ajd, Pranav Suresh, Shubham Subhnil, Vasanthkumar CH
  • Technical Paper
  • 2019-28-2400
To be published on 2019-11-21 by SAE International in United States
OBJECTIVE Race vehicles are designed to achieve higher lateral acceleration arising at cornering conditions. A focused study on the steady state handling of the car is essential for the analysis of such conditions. The transient response analysis of the car is also equally important to achieve best driver-car relationship and to quantify handling in the range suitable for a racing car. This research aims to investigate the design parameters responsible for the transient characteristics and optimize those design parameters. This research work examines the time-based analysis of the problem to truly capture the non-linear dynamics. Apart from tires, chassis can be tuned to optimize vehicle handling and hence the response times. METHODOLOGY To start with, the system is modelled with governing parameters and simulation is carried out to set baseline configurations. Steady state and transient handling simulations run independent of each other with independent logic, coded on MATLAB. The static testing of the chassis is carried over using a Kinematic & Compliance (K & C) testing rig to get Compliance Budget and hence the calculated…
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Minimum Operational and Maintenance Responsibilities for Aircraft Tire Usage

A-5C Aircraft Tires Committee
  • Aerospace Standard
  • ARP5265B
  • Current
Published 2019-10-17 by SAE International in United States
This SAE Aerospace Recommended Practice (ARP) sets forth criteria for the installation, inflation, inspection, and maintenance of aircraft tires as well as criteria for the maintenance of the operating environment so as to achieve the purpose stated in 1.1. (Definitions of terms related to aircraft tires are found in 2.2.)
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Aircraft New Tire Standard - Bias and Radial

A-5C Aircraft Tires Committee
  • Aerospace Standard
  • AS4833A
  • Current
Published 2019-10-17 by SAE International in United States
This SAE Aerospace Standard (AS) sets forth criteria for the selection and verification processes to be followed in providing tires that will be suitable for intended use on civil aircraft. This document encompasses new and requalified radial and bias aircraft tires.
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Tire Burst Test Methodology

A-5C Aircraft Tires Committee
  • Aerospace Standard
  • ARP6265
  • Current
Published 2019-10-17 by SAE International in United States
This document describes a recommended test procedure to assess the burst characteristics of tires used on 14CFR Part 25 or similar transport airplanes.
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Development of Methodology to Determine Toe Geometry of any Vehicle at Its Early Design Stage for Optimum Tyre Life

Mahindra & Mahindra, Ltd.-Nitin Kumar Khanna, Karthik Senthi, Vignesh Natarajan
Published 2019-10-11 by SAE International in United States
Toe setting is one of the major wheel alignment parameters which directly effects handling of a vehicle. Correct toe setting ensures desired dynamic behavior of an automobile like straight line stability, cornering behavior, handling and tire durability. Incorrect setting of toe during design stage significantly deteriorates tire durability and leads to uneven tire wear. In the present scenario of automotive industry, toe setting is majorly an iterative or a trial and error process which is both time consuming and involves higher development cost as there may be instances where 2 to 3 sets of iterations are needed before specification is finalized for production. Therefore, determining optimum toe setting at an early stage of a product development will not only save significant development time but it will also benefit in reducing product validation time and cost. Through this paper an attempt has been made to develop a methodology for deciding toe setting for any vehicle as a first time right approach to cut down on conventional expensive & time consuming iterative approach. In this new methodology…
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Electrifying Long-Haul Freight - Part I: Review of Drag, Rolling Resistance, and Weight Reduction Potential

SAE International Journal of Commercial Vehicles

University of Kansas, USA-Christopher Depcik, Anmesh Gaire, Jamee Gray, Zachary Hall, Anjana Maharjan, Darren Pinto, Arno Prinsloo
  • Journal Article
  • 02-12-03-0017
Published 2019-10-01 by SAE International in United States
Electric heavy-duty tractor-trailers (EHDTT) offer an important option to reduce greenhouse gases (GHG) for the transportation sector. However, to increase the range of the EHDTT, this effort investigates critical vehicle design features that demonstrate a gain in overall freight efficiency of the vehicle. Specifically, factors affecting aerodynamics, rolling resistance, and gross vehicle weight are essential to arrive at practical input parameters for a comprehensive numerical model of the EHDTT, developed by the authors in a subsequent paper. For example, drag reduction devices like skirts, deturbulators, vortex generators, covers, and other commercially available apparatuses result in an aggregated coefficient of drag of 0.367. Furthermore, a mixed utilization of single-wide tires and dual tires allows for an optimized trade-off between low rolling resistance tires, traction, and durability. Lastly, a combination of different lightweight vehicle components manufactured from aluminum and magnesium alloys, carbon fiber composites, titanium, and high-strength steel presents a substantial reduction in overall vehicle weight. Overall, a comparison of a potential EHDTT with a standard Class-8 heavy-duty tractor-trailer (HDTT) reveals a possible reduction in the aerodynamic…
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Continental Tire rolls towards a smart-and-connected future

Automotive Engineering: October 2019

Stuart Birch
  • Magazine Article
  • 19AUTP10_09
Published 2019-10-01 by SAE International in United States

It is difficult to become emotional about tires except when they-literally-let us down. But tires are set to get smarter, communicate more effectively and react to changing road conditions. Each of these will play a role in meeting the demands of autonomous- and electric-vehicle (AV/EV) development.

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