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New CEC Gasoline Direct Injection Fuels Test – Comparison of Deposits and Spray Performance from New and Used injectors.

Afton Chemical, Ltd.-Jonathan James Pilbeam, Alex Robert Thomson
Birmingham University-Hongming Xu
  • Technical Paper
  • 2019-28-2392
To be published on 2019-11-21 by SAE International in United States
The use of deposit control additives in European market gasoline is well documented for maintaining high levels of engine cleanliness and subsequent sustained fuel and emissions performance. Co-ordinating European Council (CEC) industry fuels tests have played a crucial role in helping to drive market relevant, effective and low-cost deposit control additives into European market fuels. Until now, there has not been a Gasoline Direct Injection engine test available to fuel marketers in any market globally. However, a new CEC engine test is currently being developed to address that gap. Based on an in-house VW injector coking test, it shows promise for becoming a useful tool with which to develop and measure the performance of deposit control additives. A key requirement of industry tests should be to replicate issues seen in consumer vehicles, thereby providing a platform for relevant solutions. For this paper, injectors from the new VW injector coking test in a clean and coked state were compared to injectors from vehicles in the market in respect of deposit geometry, elemental composition and injector spray…
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Study of Handling Behavior of a Passenger Vehicle after addition of CNG Tank

Maruti Suzuki India, Ltd.-Lakshmi Narasimha Varma Jelli, Raghav Budhiraja, Akash Goel, Deepak Bakshi, Rakesh K
  • Technical Paper
  • 2019-28-2405
To be published on 2019-11-21 by SAE International in United States
Objective The objective of this paper is to achieve a comparable handling performance from a vehicle fitted with a CNG tank to that of its gasoline counterpart. A validated CarSim model is run through standard handling evaluation tests before and after the addition of CNG tank. The simulation results are used to compare the handling characteristics of the CNG vehicle with the Base vehicle. Further these results are used to tune the suspension parameters to find an optimum set-up for the actual CNG vehicle. The final parameters are then evaluated in the actual vehicle to verify the study. Methodology A mix of Actual Mule vehicle testing backed by quik Car Sim Model. Full car model is first developed using CarSim by using the parameters of the actual base gasoline vehicle. The modeled vehicle is then tested for standard handling maneuvers such Double Lane Change, Constant Radius Constant Speed and Pulse Input. Further the actual vehicle is run through the exact same tests with the same inputs. The results are used to fine tune the CarSim…
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Effect of Gasoline-Ethanol blends on GDI engine to reduce cost of vehicle ownership

Mahindra & Mahindra, Ltd.-Kartick Ramakrishnan, Padmavathi Ramadandi, Karthikeyan N Krishnan
  • Technical Paper
  • 2019-28-2379
To be published on 2019-11-21 by SAE International in United States
A major challenge for combustion development is to optimize the engine for improved fuel economy, reduce greenhouse gases. Stringent CAFÉ and emission norms require the customer to pay higher capital on vehicles. To offset the cost of ownership- cheaper and alternative energy sources are being explored. Ethanol blend with regular Gasoline and CNG are such alternative fuels. The study was carried on turbo-charged gasoline direct injection engine. The effect of ethanol on engine and vehicle performance is estimated and simulated numerically. The work is split into three stages: first the base 1D engine performance model was calibrated to match the experimental data. In parallel, vehicle level Simulink model was built and calibrated to match the NEDC cycle performance. Second, the thermal efficiency of the ethanol blend is calculated as a linear function of theoretical Otto cycle efficiency. The engine performance for varying compression ratio & ethanol gasoline blend is studied for vehicle level using a MATLAB code. Third, 1D code was run to simulate the high-speed exhaust temperature & low speed knock intensity, this is…
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A mathematical expression to predict the influence of ethanol concentration on distillation behavior of gasoline-ethanol fuel blend and impact of non -ionic surfactant on E20 fuel

Bharat Petroleum Corp., Ltd.-Siddhartha Mitra, Rajendiran Adimoolam, Kashinath Sutar, Debashis Ganguli
  • Technical Paper
  • 2019-28-2386
To be published on 2019-11-21 by SAE International in United States
Blending of primary alcohol in gasoline surges the vapour pressure significantly and exhibits azeotrope behaviour that effect severely on the atmospheric distillation yields. In this experiment, primary alcohol (Ethanol) were blended in varied volumetric proportion (5%, 10%, 15%, 20%, 25%) with hydrocracked gasoline, influence on volatility behaviour and distillation properties were investigated. Physical properties of this blends were investigated for vapour pressure (VP), VLI, DI and distillation which were selected to evaluate the influence of alcohol in azeotrope behaviour of the fuel mix reflected through pattern of distillation curve (temperature vs % recovery range). This fuel mix exhibited rise in recovery at 700C (E70), VP, VLI and area of azeotrope with increase in % of alcohol volume in gasoline blend. A linear equation is established from the distillation data to predict the impact of % ethanol on % volume recovery and maximum temperature drop in distillation test of gasoline-ethanol fuel blends. Addition of non-ionic surfactant in ethanol blended gasoline (E20) reduces the azeotrope behaviour significantly and flattens the distillation curve. E70, vapour lock index (VLI),…
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Enhancement of Performance and Emission Characteristics of SI Engine Using Multi Ground Spark Plug with Alcohol Fuel Blends

VNR VJIET-Raju Tappa, Amjad Shaik, Raghav Gopal Rao, Srinivasa Rao Talluri
  • Technical Paper
  • 2019-28-0154
Published 2019-10-11 by SAE International in United States
Limited fossil fuel reserves, steadily rising prices, incremental vehicle population and increased environmental concerns have sparked a need to evaluate alternate fuels for internal combustion engine vehicles. Alcohol fuels with high oxygen content and higher octane number become an attractive option for spark ignition (SI) engines. In practice, there are so many techniques to improve the engine performance and emission characteristics with alcohol and gasoline fuel blends. However, continuous operation of single ground electrode causes erosion of electrodes that loosens its ignitability which intern leads to higher emissions and reduced performance. Hence, there is a need to explore the influence of spark plug design for further improvement in engine performance and emission reduction. This paper provides an insight on the effect of potential alternative fuels like methanol blends and their influence on the performance and emission characteristics of a SI engine using a multi ground electrode spark plug. An experimental investigation on SI engine using various methanol blends like M10 (, M 10 fuel blend consisted of 10% methanol, 87% gasoline and 3% 2T oil),…
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Effects of Prechamber on Efficiency Improvement and Emissions Reduction of a SI Engine Fuelled with Gasoline

Istituto Motori CNR-Paolo Sementa, Francesco Catapano, Silvana Di Iorio, Bianca Maria Vaglieco
Published 2019-10-07 by SAE International in United States
The permanent aim of the automotive industry is the further improvement of the engine efficiency and the simultaneous pollutant emissions reduction.The aim of the study was the optimization of the gasoline combustion by means of a passive prechamber. This analysis allowed the improvement of the engine efficiency in lean-burn operation condition too. The investigation was carried out in a commercial small Spark Ignition (SI) engine fueled with gasoline and equipped with a proper designed passive prechamber.It was analyzed the effects of the prechamber on engine performance, Indicated Mean Effective Pressure, Heat Release Rate and Fuel Consumption were used. Gaseous emissions were measured as well. Particulate Mass, Number and Size Distributions were analyzed. Emissions samples were taken from the exhaust flow, just downstream of the valves. Four different engine speeds were investigated, namely 2000, 3000, 4000 and 5000 rpm. Stoichiometric and lean conditions at full load were considered in all tests. The results were compared with those obtained with the engine equipped with the standard spark plug. The results indicated that both performance and emissions were…
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Analysis of the Impact of the WLTP Procedure on CO2 Emissions of Passenger Cars

European Commission Joint Research-Biagio Ciuffo, Georgios Fontaras
Politecnico di Torino-Giuseppe DiPierro, Federico Millo, Claudio Cubito
Published 2019-10-07 by SAE International in United States
Until 2017 in Europe the Type Approval (TA) procedure for light duty vehicles for the determination of pollutant emissions and fuel consumption was based on the New European Driving Cycle (NEDC), a test cycle performed on a chassis dynamometer. However several studies highlighted significant discrepancies in terms of CO2 emissions between the TA test and the real world, due to the limited representativeness of the test procedure. Therefore, the European authorities decided to introduce a new, up-to date, test procedure capable to closer represent real world driving conditions, called Worldwide Harmonized Light Vehicles Test Procedure (WLTP). This work aims to analyze the effects of the new WLTP on vehicle CO2 emissions through both experimental and simulation investigations on two different Euro 5 vehicles, a petrol and a diesel car, representatives of average European passenger cars. The study also considers the effect of the engine warm-up and the impact of the start-stop technology in this new TA scenario. Since the WLTP imposes higher test mass and Road Loads (RLs), as well as higher driving cycle dynamics,…
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All options on the table

SAE Truck & Off-Highway Engineering: October 2019

Terry Costlow
  • Magazine Article
  • 19TOFHP10_03
Published 2019-10-01 by SAE International in United States

Powertrain developers who spoke at SAE COMVEC are leaving no stone unturned in their quest to trim emissions.

The push to trim engine emissions is prompting industry-wide efforts to use substitutes for diesel fuel. Alternative fuels and electrified powertrains are making significant inroads, though design teams for diesel power aren't conceding the future.

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Ford revisits OHV layout, big displacement for new commercial-truck V8

SAE Truck & Off-Highway Engineering: October 2019

Bill Visnic
  • Magazine Article
  • 19TOFHP10_09
Published 2019-10-01 by SAE International in United States

In a still-heated market for highly profitable heavy-duty pickups and commercial vehicles, Ford doesn't intend to be outdone by General Motors' and FiatChrysler's recently-launched new efforts, announcing the power and torque figures for its all-new 7.3-L gasoline V8 for its 2020 models and reminding that major revisions for 2020 for its Power Stroke diesel V8 also portend to increased power.

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An Energy Management Strategy for Through-the-Road Type Plug-in Hybrid Electric Vehicles

SAE International Journal of Alternative Powertrains

National Taiwan University, Taiwan-Ming-Yen Chen, Kang Yang, Yun-Zhong Sun, Jung-Ho Cheng
  • Journal Article
  • 08-08-01-0004
Published 2019-09-19 by SAE International in United States
This article proposes an energy management strategy for a through-the-road (TTR) plug-in hybrid electric vehicle (PHEV) to achieve efficient fuel consumption performance. The target hybrid powertrain includes an electric traction motor, an integrated starter/generator (ISG), and a gasoline internal combustion engine (ICE) in the front axle and another electric motor in the rear axle. The energy management strategy is organized into six functional modules. The power mode is determined by the driver’s pedal demand, vehicle states, and the characteristics of the related power units to increase the overall system efficiency. The energy management strategy and the vehicle models are established in the Matlab/Simulink by using dSPACE Automotive Simulation Models (ASM) software. The proposed strategy is examined in terms of three test scenarios in the Model-in-the-Loop (MiL) simulations. The vehicle operates in the EV mode in the range from 40% to 70% battery state of charge (SOC) to improve the fuel consumption. The ICE is ignited to charge the battery if SOC is under 40%. In the acceleration simulation, the ICE involves in the power output…