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Impact of wheel-housing on aerodynamic drag and effect on energy consumption on an electric bus body

ARAI Academy-Amitabh Das, Yash Jain
Automotive Research Association of India-Mohammad Rafiq Agrewale, Kamalkishore Vora
  • Technical Paper
  • 2019-28-2394
To be published on 2019-11-21 by SAE International in United States
Role of Wheel and underbody Aerodynamics of vehicle in the formation of drag forces is detrimental to the fuel (energy) consumption during the course of operation at high velocities. This paper deals with the CFD simulation of the flow around the wheels of a bus with different wheel housing arrangements. Based on benchmarking, a model of a bus is selected and analysis is performed. The aerodynamic drag coefficient is obtained and turbulence around wheels is observed using ANSYS Fluent CFD simulation for different combinations of wheel-housing- at the front wheels, at the rear wheels and both in the front and rear wheels. The drag force is recorded and corresponding influence on energy consumption of a Bus is evaluated mathematically. A comparison is drawn between energy consumption of bus body without wheel housing and bus body with wheel housing. The result shows a significant reduction in drag coefficient and fuel consumption. Keywords: Wheel-housing, Drag Coefficient, CFD Simulation, Bus, Energy consumption

Design improvements in advanced automotive batteries using AI

International Centre For Automotive Tech.-Devesh Pareek Sachin
  • Technical Paper
  • 2019-28-2505
To be published on 2019-11-21 by SAE International in United States
Introduction: The advent of electric mobility is changing the conventional mobility techniques and with this comes challenges to improve the performance of battery to optimize power consumption in electric vehicles. Objective: This paper would focus on the optimization of battery performance incoherent with vehicle power consumption behavior in terms of efficiency using decision-making ability based on given input signals

Performance & efficiency Improvement of Electric Vehicle Power train

International Centre For Automotive Tech.-Devesh Pareek
  • Technical Paper
  • 2019-28-2483
To be published on 2019-11-21 by SAE International in United States
Introduction: The advent of electric mobility is changing the conventional mobility techniques and their application in automobiles across all segments. This development comes with challenges ranging across varied sub -systems in a vehicle including Power Train, HVAC, Accessories, etc. Objective: This paper would concentrate on the Power train related sub systems & improvement of the same both in terms of Efficiency & Performance. Methodology: The electric power train consists of three major sub parts: 1. Motor Unit 2. Controller with Power electronics 3. Battery Pack with BMS We would concentrate on improving the overall efficiency and performance of all these subsystems while they perform in vehicle environment and work in tandem by deploying following techniques: a. Improved Regenerative Braking for converting vehicles Kinetic energy into electrical energy using specific algorithms and control techniques b. Optimization of Design Specs and duty cycle based on real world driving cycles. c. Innovative Heat dissipation techniques to minimize energy loss to heat. d. Efficient Electrical to Chemical Energy conversion and vice versa through use of optimization techniques based on…

Prospects of Bio Diesel and blends as a fuel supplement for diesel engines.

Manav Rachna International University-Gurpreet Singh Matharou
  • Technical Paper
  • 2019-28-2393
To be published on 2019-11-21 by SAE International in United States
Biodiesel can supplement petroleum product as a "perfect vitality source". It can ensure nature by diminishing CO2, SO2, CO, HC emission to an extent. The carbon cycle of Biodiesel is dynamic through the photosynthesis procedure .Plants ingest CO2, or, in other words those released by the biodiesel ignition process. Utilizing biodiesel can all the more adequately lessen the outflow of CO2, secure the indigenous habitat and keep up the environmental equalization, contrasted with the utilization of petroleum product. This paper considers the issues and gives understanding on the utilization of bio diesel in existing passenger vehicles which runs on diesel as a fuel. Because of increment in use of non-renewable energy sources viz., petroleum products are on an exponential decline. Today we have an option of electric vehicle or fuel cell based vehicles but what about the existing infrastructures of Billions of vehicles plying on Indian road. Bio diesel as a fuel solves this issue. Biodiesel and its blends such as B20, B40 etc can be used as a supplement of diesel.

High Durable PU Metallic Monocoat system for tractor sheet metal application.

Mahindra & Mahindra Kandivali-SUDHIR SAWANT
Mahindra & Mahindra Ltd-Yogesh keskar, Nitin pagar
  • Technical Paper
  • 2019-28-2541
To be published on 2019-11-21 by SAE International in United States
In sheet metal painting for various applications like Tractor, Automobile, most attractive coating is metallic paints and it is widely applied using 3 coats 2 bake or 3 coat 1 bake technology. Both options, results in high energy consumption, higher production throughput time & lower productivity in manufacturing process. During various brainstorming & sustainable initiatives, paint application process was identified for alternative thinking to reduce burden on environment & save energy. Various other industry benchmarking & field performance requirement studies helped us identify the critical to quality parameters. We worked jointly with supplier to develop mono-coat system without compromising the performance & aesthetical properties. This results in achieving better productivity, elimination of two paint layers, substantial reduction in volatile organic content, elimination of one baking cycle and energy saving. Metallic mono-coat formulated using strong polyurethane resins & latest technology pre-coated aluminum pigment for achieving metallic effect in finish. With new resin technology further, reduction of baking temperature is possible & reduce further energy consumption. The proposed technology is fully validated on component and ready. Proposed…

A novel approach on range prediction of a hydrogen fuel cell electric truck

VE Commercial Vehicles Limited-L R Amruth Kumar
VE Commercial Vehicles Ltd-C Venkatesh Chandrasekar
  • Technical Paper
  • 2019-28-2514
To be published on 2019-11-21 by SAE International in United States
A novel approach on range prediction of a hydrogen fuel cell electric truck C.Venkatesh - Manager - Product Development, Sustainable Mobility & Advanced Technologies Abstract: A novel approach on range prediction of a hydrogen fuel cell electric vehicle Abstract: Today's growing commercial vehicle population creates a demand for fossil fuel surplus requirement and develops highly polluted urban cities in the world. Hence addressing both factors are very much essential. Battery electric vehicles are with limited vehicle range and higher charging time. So it is not suitable for the long-haul application. Hence the hydrogen fuel cell based electric vehicles are the future of the commercial electric vehicle to achieve long range, zero emission and alternate for reducing fossil fuels requirement. The hydrogen fuel-cell electric vehicle range, it means the total distance covered by the vehicle in a single filling of hydrogen into the onboard cylinders. And here the prediction of the driving range is essential based on optimal parameters (vehicle acceleration, speed, trip time etc.) before the start of the trip. If the driver starts the…

Design analysis of a retrofit system for an electric two wheeler

Manav Rachna International Institute of-Devendra Vashist
  • Technical Paper
  • 2019-28-2482
To be published on 2019-11-21 by SAE International in United States
Two wheelers are the major mode of single transport in the metros of India. They contribute about 70 % of the auto market unit wise. Also it is proved from the research that for per unit energy consumption they contribute more to the environment emission. Conventional IC engine based energy supply unit can be replaced with an electric DC motor with chargeable battery as the energy source for the two wheelers present in the market. In the current research, engine is replaced with the motor, batteries and controller. The above system is placed on the space emptied by the conventional engine, The design developed is tested on different gradients for identifying the motor torque for minimum and maximum resistances available on the road. The paper provides an insight on the of the torque requirements based on variable resistances required for two wheelers. Also the system will be used as a retrofit for the existing IC engine bikes to be converted in electric bikes. The paper will help in deign calculation and selection of motor for…

Real world energy efficiency calculation for e-Rickshaws - A Comparative study (Lead Acid Vs Lithium Ion Battery vehicles)

Ola Electric Mobility Pvt Ltd.-Nishit Jain, Smit Gupta
  • Technical Paper
  • 2019-28-2486
To be published on 2019-11-21 by SAE International in United States
E-Rickshaws are receiving considerable attention as a sustainable passenger transportation in Indian mobility space. As per the recent reports, more than 1.5 million e-rickshaws are currently operating in the country. These are quieter, cleaner and convenient mode for last mile connectivity and are typically used for short distance (<10Km) commutation. For owners, these vehicles offer value in terms of affordability and operating cost. Challenge for manufacturers is to design a vehicle which balances the requirements of both passengers and owners. Energy efficiency (Energy consumption per Km) influences such critical decisions. There is always a difference between the catalog value and actual on-road Energy efficiency figures and therefore it's important to really understand owner requirements w.r.t. market where vehicle is going to be operated. In this study, we collected data for different types of E-rickshaws in real world scenarios in city operations and determined the energy efficiency of these vehicles. Also, we attempted to compare energy efficiency figures with different battery chemistry(Lead acid and Lithium Ion vehicles). The data can provide deep insights from design and…

Design and Analysis of Hydrostatic Transmission (HST) system for OFF-Highway vehicle

ARAI-Rakesh Vilasrao Mulik, Ramdasi Sushil S, Neelkanth V Marathe
RIT-Siddhant JADHAV, Sanjaykumar Gawade PhD
  • Technical Paper
  • 2019-28-2453
To be published on 2019-11-21 by SAE International in United States
The development of any country depends on capital energy consumption. Due to technological advancements, people want more comfort and performance with the tractors and at the same time less fatigue and reduced fuel consumption. At present, most of the tractors uses conventional Manual Transmission (MT) as main driveline, though there is research going on, with implementation in few cases, for shifting from conventional MT to advanced transmissions. A Continuously Variable Transmission (CVT) provides Step Lesley an infinite number of effective gear ratios between maximum to minimum value. Hydrostatic Transmission (HST) is one of the types of CVT. HST can improve the fuel efficiency and smooth drivability than a MT without compromising vehicle performance. The development of HST in tractor is less costly as several existing components such as clutch, large number of gears in transmission system can be removed along with reducing of driver fatigue. HST has the ability to adjust engine speed at the point of maximum fuel efficiency for given speed and power requirement. HST includes the combination of at least one hydrostatic…

Eco-Driving Strategies for Different Powertrain Types and Scenarios

Argonne National Laboratory-Simeon Iliev, Eric Rask, Kevin Stutenberg, Michael Duoba
  • Technical Paper
  • 2019-01-2608
To be published on 2019-10-28 by SAE International in United States
Connected automated vehicles (CAVs) are quickly becoming a reality, and their potential ability to communicate with each other and the infrastructure around them has big potential impacts on future mobility systems. Perhaps one of the most important impacts could be on network wide energy consumption. A lot of research has already been performed on the topic of eco-driving and the potential fuel and energy consumption benefits for CAVs. However, most of the efforts to date have been based on simulation studies only, and have only considered conventional vehicle powertrains. In this study, experimental data is presented for the potential eco-driving benefits of two specific intersection approach scenarios and four different powertrain types. The two intersection approach scenarios considered in this study include an approach to a red light where coming to a complete stop is avoidable and one where a complete stop is determined necessary thanks to advance information from vehicle to infrastructure communication (V2I). The four powertrain types tested in this study include an advanced conventional vehicle, a conventional vehicle with idle stop-start capability,…