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Assessment of the Potential of Power to Gas Fuels for Replacement of Fossile Fuels in Switzerland

EMPA-Panayotis Dimopoulos Eggenschwiler, Florian Kiefer, Karin Schröter, Christian Bach
  • Technical Paper
  • 2020-37-0027
To be published on 2020-06-23 by SAE International in United States
In Switzerland, road traffic is responsible for one third of greenhouse gas emissions respectively 40% of the CO2 emissions and therefore accounts for the largest single share of all sectors. These emissions have even increased slightly since 1990 (from 15.5 to 16.2 million tCO2). Private individual road transport achieves a mileage of approximatively 91.0 billion pkm (person-kilometer) and 17.2 billion tkm (tons-kilometer) per year. Therefore, 3.3 billion liters of gasoline and 3.2 billion liters of diesel are used, resulting in 16.2 million tCO2 emissions in total. Thereof, 10.2 million tons of CO2 are emitted by passenger cars and 1.7 million tons by trucks, the two most important means of transport concerning CO2 emissions. The rest is produced by vans, buses, motorcycles, railways and shipping, national air traffic and fuel tourism. The passenger cars are the most relevant application in terms of CO2 emissions with a share of 63% of the road vehicle CO2 emissions. To comply with the 95 g/km target, low CO2 vehicles have to be introduced. In the following, the number of such…
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On-Board Post-Combustion CO2 Capture in Light-Duty and Heavy-Duty transport

Politecnico di Milano-Davide Bonalumi, Stefano Campanari
  • Technical Paper
  • 2020-37-0012
To be published on 2020-06-23 by SAE International in United States
The European Union set the CO2 emission limit in the transport sector that will decrease in the next years. The purpose of this work is to assess through technical analysis, a system that captures part of the CO2 from the exhaust gases of duty vehicles. Two distinct categories of vehicles are considered, those with a mass lower than 3.5 tons and those with a higher mass. For the light-duty category, the analysis is developed estimating the consumptions and emissions based on the WLTP homologation cycle by means of the software Excel. For the heavy-duty category, the consumptions and the emissions are determined by means of the software specifically developed by the European Union for heavy-duty vehicles named VECTO (Vehicle Energy Consumption calculation Tool). From a literature review, different technologies are considered. The most suitable technology is selected. A possible way is based on the adsorption through the metal-organic framework (MOF). A dedicated review to select the most promising material indicates which can assure the best performance. The performances are evaluated based on the features of…
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Analytical Prediction of Acoustic Emissions From Turbocharger Bearings

Loughborough Univ-Nader Dolatabadi, Homer Rahnejat
Loughborough Univ.-Ramin Rahmani
  • Technical Paper
  • 2020-01-1504
To be published on 2020-06-03 by SAE International in United States
Turbochargers are progressively used in modern automotive engines to enhance engine performance and reduce energy loss and adverse emissions. Use of turbochargers along with other modern technologies has enabled development of significantly downsized internal combustion engines. However, turbochargers are major sources of acoustic emissions in modern automobiles. Their acoustics has a distinctive signature, originating from fluid-structure interactions. The bearing systems of turbochargers also constitute an important noise source. In this case, the acoustic emissions can mainly be attributed to hydrodynamic pressure fluctuations of the lubricant film. The developed analytical model determines the lubricant pressure distribution in the floating journal bearings used mainly in the modern turbocharges. This allows for an estimation of acoustic emissions. The use of such an analytical approach is computationally efficient when compared with full numerical analysis approaches, whilst also providing reliable predictions. The results from the developed analytical model are used to determine the power loss as well as sound pressure levels generated in the turbocharger bearings due to oil flow which can be correlated with the acoustic emissions of turbochargers.
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Application of Low-Mass Corning® FLORA® Substrate for Cold-Start Emissions Reduction to Meet Upcoming LEV III SULEV30 Regulation Requirement

Corning-Jason Warkins, Tinghong Tao, Min Shen, Song Lyu
  • Technical Paper
  • 2020-01-0652
To be published on 2020-04-14 by SAE International in United States
With upcoming US Tier 3 / LEV III emissions regulation set for full implementation in 2025, significant efforts are being made within the industry to meet the fleet average SULEV30 requirement. With the current vehicle technology, cold-start emissions generated in the first sixty seconds can make up to 70% of total tailpipe emission over the FTP-75 certification cycle. Therefore, the improvement in the performance of catalyzed substrates during cold-start becomes essential for total tailpipe emissions reduction. Low-mass substrate technology offers a significant reduction in time to light-off enabling a reduction in cold-start emissions while meeting customer mechanical durability and thermo-mechanical requirements. The ability of this lower-mass substrate to improve light-off time compared to conventional higher-mass substrates has been measured through fundamental modeling and vehicle dyno testing and verified to deliver up to 20% improvement in total tailpipe emissions over the entire emissions cycle and across a wide array of vehicle platforms with various engine cold-start calibration technologies. Alternatively, low-mass substrate technology can be applied with reductions in platinum group metals (PGM) to maintain equivalent emissions…
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How well can mPEMS measure gas phase motor vehicle exhaust emissions?

Ford Motor Company-Diep Vu, Joseph Szente, Michael Loos, Matti Maricq
  • Technical Paper
  • 2020-01-0369
To be published on 2020-04-14 by SAE International in United States
“Real world emissions” is an emerging area of focus in motor vehicle related air quality. These emissions are commonly recorded using portable emissions measurement systems (PEMS) designed for regulatory application, which are large, complex and costly. Miniature PEMS (mPEMS) is a developing technology that can significantly simplify on-board emissions measurement and potentially promote widespread use. Whereas full PEMS use analyzers to record NOx, CO, and HCs similar to those in emissions laboratories, mPEMS tend to use electrochemical sensors and compact spectroscopic detectors for their small size and low cost. The present work evaluates this approach by comparing measurements of NOx, CO, CO2 and HC emissions from five commercial mPEMS to both laboratory and full regulatory PEMS measurements. It further examines the use of vehicle on-board diagnostics data to calculate exhaust flow, as an alternative to on-vehicle exhaust flow measurement. The evaluations include two vehicle types, gasoline direct injection and diesel, and employ the US EPA and Worldwide Harmonized Light duty drive cycles. The results show that two classes of electrochemical NOx sensors are capable of…
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Real-Time Embedded Models for Simulation and Control of Clean and Fuel-Efficient Heavy-Duty Diesel Engines

Daimler Trucks North America-Marc Allain, Siddharth Mahesh
University of Michigan-Saravanan Duraiarasan, Rasoul Salehi, Fucong Wang, Anna Stefanopoulou
  • Technical Paper
  • 2020-01-0257
To be published on 2020-04-14 by SAE International in United States
The ever increasing demand for fuel economy and stringent emission norms drives researchers to continuously innovate and improve engine modes to implement adaptive algorithms, where the engine states are continuously monitored and the control variables are manipulated to operate the engine at the most efficient regime. This paper presents a virtual engine developed by modeling a modern diesel engine and aftertreatment which can be used in real-time on a control unit to predict critical diesel engine variables such as fuel consumption and feed gas conditions including emissions, flow and temperature. A physics-based approach is followed in order to capture vital transient airpath and emission dynamics encountered during real driving condition. A minimal realization of the airpath model is coupled with a cycle averaged NOx emissions predictor to estimate transient feed gas NOx during steady state and transient conditions. The complete airpath and NOx emission model was implemented on a rapid prototyping controller and experimentally validated over steady state and transient emission cycles. The overall performance of the reduced order model was comparable to that of…
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MIMO Control of a Turbogenerator for Energy Recovery

Loughborough Univ.-Simon Petrovich, Kambiz Ebrahimi, Nikolaos Kalantzis, Antonios Pezouvanis
  • Technical Paper
  • 2020-01-0261
To be published on 2020-04-14 by SAE International in United States
Market trends for increased engine power and more electrical energy on the powergrid (3kW+), along University of Loughborough for fuel consumption improvements and emissions reduction, are driving requirements for component electrification, including turbochargers. GTDI engines waste significant exhaust enthalpy; even at moderate loads the WG (Wastegate) starts to open to regulate the turbine power. This action is required to reduce EBP (Exhaust Back Pressure). Another factor is catalyst protection, where the emissions device is placed downstream turbine. Lambda enrichment or overfuelling is used to perform this. However, the turbine has a temperature drop across it when used for energy recovery. Since catalyst performance is critical for emissions, the only reasonable location for an additional device is downstream of it. This is a challenge for any additional energy recovery, but a smaller turbine is a design requirement, optimised to operate at lower pressure ratios. A WAVE model of the 2.0L GTDI engine was adapted to include a TG (Turbogenerator) and TBV (Turbine Bypass Valve) with the TG in a mechanical turbocompounding configuration, calibrated with steady state…
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Vehicle Emission Solutions for China 6b and Euro 7

Umicore AutoCat (China) Co., Ltd.-Gu Weiwei
Umicore Autocat (China) Co., Ltd.-Xiangwei Meng
  • Technical Paper
  • 2020-01-0654
To be published on 2020-04-14 by SAE International in United States
Combinations of CC1 TWC and CC2 coated gasoline particulate filters (cGPF) were aged by 4-mode and fuel cut aging to simulate 200K kilometers of in-use aging in China and Europe, respectively. Separate combinations of catalysts were then evaluated on two low emission engines using the WLTC driving cycle. Catalyst volume and PGM mass were varied in the CC1. OSC/washcoat amounts were varied at constant PGM loading in the GPF. For the Chinese application, after the four-mode aging, it was found that the CC1 TWC catalyst volume should be greater than 1.0 L. High levels of OSC were needed in the GPF to meet CO and NOx emission targets. For the European application, after fuel cut aging, Euro 6d emissions were met with any combination of TWC and GPF catalysts. If the gaseous regulations for Euro 7 are similar to China 6b, the CC1 TWC catalyst should also be great than 1.0 L in order to meet CO and NOx emissions. Over all, results imply that CC1 TWC design is most critical for gaseous emissions. More…
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The study on the influence of factors on vehicle refueling emission test

China Automotive Technology and Research-Chunbei Dai, Taiyu Zhang, Chongzhi Zhong, Qiang Chen, Jiaxing Sun, Xiaoliang Wu, Tiefei Yu
  • Technical Paper
  • 2020-01-1070
To be published on 2020-04-14 by SAE International in United States
Two vehicles with ORVR system which are met with the US standard are studied. A comparative of refueling emissions test under different refueling rate and different refueling temperature are studied. The HC chemical analysis was carried out for the fuel gas emission from a sample car. The results show that with the increase of the refueling rates, the refueling emissions decline at first, and then gradually stabilize; with the increase of the refueling temperature, the results of refueling emissions show a gradual increase. Under the condition of 37 L / min refueling flow rate and 20 ℃ fuel temperature, 14 kinds of alkanes were emitted from the fuel, in which isobutane, isopentane and n-pentane were the highest emissive components, accounting for 57.66% of the total amount of VOCs.
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Emissions Benefits of Group Hole Nozzle Injectors under Conventional Diesel Combustion Conditions

Marquette University-Adam Dempsey
University of Wisconsin-Aravindh Babu, Daniel Staaden, Sage Kokjohn
  • Technical Paper
  • 2020-01-0302
To be published on 2020-04-14 by SAE International in United States
This work explores the effectiveness of common rail fuel injectors equipped with Grouped Hole Nozzles (GHNs) in aiding the mixing process and reducing particulate matter (PM) emissions of Conventional Diesel Combustion (CDC) engines, while maintaining manageable Oxides of Nitrogen (NOx) levels. Parallel (pGHN), converging (cGHN) and diverging (dGHN) - hole GHNs were studied and the results were compared to a conventional, single hole nozzle (SHN) with the same flow area. The study was conducted on a single cylinder medium-duty engine to isolate the effects of the combustion from multi-cylinder effects and the conditions were chosen to be representative of a typical mid-load operating point for an on-road diesel engine. The effects of injection pressure and the Start of Injection (SOI) timing were explored and the tradeoffs between these boundary conditions are examined by using a response surface fitting technique, to identify an optimum operating condition. It is found that the GHNs offer a significant PM benefit along with a negligible NOx effect and that the cGHN and dGHN nozzles give the best PM performance at…