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Fundamentals in Wire Selection and Sizing for Aerospace Applications

AE-7C Systems
  • Aerospace Standard
  • AIR6540A
  • Current
Published 2020-03-06 by SAE International in United States
The scope of this report is to capture fundamental principles of selecting a wire size for an aerospace application using the method prescribed in the AS50881 standard and additional calculations, not found in AS50881, to ensure the wire selection will adequately perform in the specific physical and environment conditions. This report covers wire selection and sizing as part of the electrical wire interconnection systems (EWIS) used in aerospace vehicles. Aerospace vehicles include manned and unmanned airplanes, helicopters, lighter-than-air vehicles, missiles, and external pods. This document does not apply to wiring inside of airborne electronic equipment but shall apply to wiring externally attached to such equipment. Wire selection must consider physical and environmental factors to size wires such that they have sufficient mechanical strength, do not exceed allowable voltage drop levels, are protected by materials or circuit protection devices, and meet circuit current carrying requirements. For electrical power feeders and distribution, or EWIS applications, other information and environmental and installation limitations are also needed to adequately evaluate and select the correct wire size for a specific…
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15 Pole Connector Between Towing Vehicles and Trailers with 12 Volt Nominal Supply

Truck and Bus Electrical Systems Committee
  • Ground Vehicle Standard
  • J2691_202002
  • Current
Published 2020-02-25 by SAE International in United States
This SAE Standard establishes the minimum construction and performance requirements for a 15 pole connector between towing vehicles and trailers, for trucks, trailers, and dollies, for 12 VDC nominal applications in conjunction with SAE J2742. The connector accommodates both power and ISO 11992-1 signal circuits along with dual ground wires to accommodate grounding requirements within the constraints of the SAE J2691 terminal capacity.
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Coiled Electrical Cable - Truck and Bus

Truck and Bus Electrical Systems Committee
  • Ground Vehicle Standard
  • J2222_202002
  • Current
Published 2020-02-25 by SAE International in United States
This SAE Standard establishes the minimum performance and endurance requirements for coiled electrical cables used for hookup between trucks, trailers, and dollies for 12 VDC nominal applications. The component standards SAE J2394 (replaced SAE J1067) for cable and SAE J560 for connectors must be consulted to determine the complete performance and endurance requirements of the system. Related TMC Recommended Practices may be consulted for information associated with selection, installation, and inspection of these coiled electrical cables. This document is intended to set out requirements for the majority of conditions rather than for specialized applications or environments.
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Heavy-Duty Wiring Systems for Trailers 2032 mm or More in Width

Truck and Bus Electrical Systems Committee
  • Ground Vehicle Standard
  • J2174_202002
  • Current
Published 2020-02-25 by SAE International in United States
This SAE Standard establishes the minimum performance requirements for electrical distribution systems for use in dollies and trailers in single or multiple configurations for 12 VDC nominal applications.
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Primary and Auxiliary Seven Conductor Electrical Connector for Truck-Trailer Jumper Cable

Truck and Bus Electrical Systems Committee
  • Ground Vehicle Standard
  • J560_202002
  • Current
Published 2020-02-25 by SAE International in United States
This SAE Standard provides the minimum requirements for primary and auxiliary jumper cable plug and receptacle for the truck-trailer and converter dolly jumper cable systems for 12 VDC nominal applications. It includes the test procedures, design, and performance requirements.
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Combination 11 Conductors and Two Pairs ECBS Cable

Truck and Bus Electrical Systems Committee
  • Ground Vehicle Standard
  • J2742_202002
  • Current
Published 2020-02-24 by SAE International in United States
This SAE standard establishes the minimum construction and performance requirements for a combination cable consisting of 11 conductors and two twisted pairs for use on trucks, trailers, and dollies for 12 VDC nominal applications in conjunction with SAE J2691 (15 pole connectors.) The cable includes both power and unjacketed SAE J1939-15 paired signal circuits along with dual ground wires to accommodate grounding requirements within the constraints of the SAE J2691 terminal capacity.
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Truck Tractor Power Outlet for Trailer ABS

Truck and Bus Electrical Systems Committee
  • Ground Vehicle Standard
  • J2247_201912
  • Current
Published 2019-12-17 by SAE International in United States
This SAE Recommended Practice identifies the minimum truck tractor electrical power output of the stop lamp and ABS (antilock brake system) circuits measured at the primary SAE J560 tractor trailer interface connector(s).
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Heavy-Duty Wiring Systems for On-Highway Trucks

Truck and Bus Electrical Systems Committee
  • Ground Vehicle Standard
  • J2202_201912
  • Current
Published 2019-12-03 by SAE International in United States
This SAE Recommended Practice provides general guidelines on the material selection, construction, and qualification of components and wiring systems used to construct nominal 12 VDC and/or 24 VDC electrical wiring systems for heavy-duty vehicles The guidelines are limited to nominal 12 VDC and/or 24 VDC primary wiring systems and includes cable sizes American Wire Gage 20 to AWG 4 on heavy-duty on-highway trucks. The document identifies appropriate operating performances requirements. This document excludes the male-to-female connection of the SAE J560 connectors.
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Wire and Cable Marking Process, UV Laser

AE-8A Elec Wiring and Fiber Optic Interconnect Sys Install
  • Aerospace Standard
  • AS5649A
  • Current
Published 2019-10-21 by SAE International in United States
This standard is applicable to the marking of aerospace vehicle electrical wires and cables using ultraviolet (UV) lasers. This standard specifies the process requirements for the implementation of UV laser marking of aerospace electrical wire and cable and fiber optic cable to achieve an acceptable quality mark using equipment designed for UV laser marking of identification codes on aerospace wire and cable. Wiring specified as UV laser markable subject to AS4373 and which has been marked in accordance with this standard will conform to the requirements of AS50881.
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General Requirements for Powered Drive Units (PDUs) in Aircraft Cargo Systems

AGE-2 Air Cargo
  • Aerospace Standard
  • AIR4165B
  • Current
Published 2019-10-02 by SAE International in United States
This SAE Aerospace Information Report (AIR) is intended to assist the user (aircraft manufacturer/airline) in the following areas: a In the decision of whether or not to plan for the installation of a powered drive system in the cargo loading system (CLS) during the definition of the aircraft on-board cargo loading system. b If a powered drive system is decided upon, to provide general requirements to be considered during the preparation of component specifications for the powered drive units (PDUs) to be used. This provides a selection of criteria in order to obtain an optimum PDU for the application considered.
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