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Development of High Productivity and Low Cost Card-Edge Type ECU for Motorcycles

Honda Motor Co., Ltd.-Yuichi TAKEDA, Daisuke SUGIO, Koji INOSE
Keihin Corporation-Syuichi TAKIOKA
  • Technical Paper
  • 2019-32-0516
To be published on 2020-01-24 by Society of Automotive Engineers of Japan in Japan
To reduce global warming, Honda has been worked on emission reduction and fuel efficiency enhancement by applying fuel injection systems. The productivity enhancement and cost reduction are strongly demanded in developing countries as the market is expanding. To enhance productivity and reduce cost of ECU, application of the semiconductor production method has been started for printed circuits with edge connectors. However, products that fully meet the requirements of us have not been realized so far. The ECU developed this time has a structure shielding the whole PCB package except the edge connector terminals. Thus, the waterproofness required for an ECU has realized, as a standalone component, as the first in the world (by Honda survey). To achieve that, we developed transfer molding dies equipped with a unique mechanism never been applied. Moreover, we developed an epoxy resin that eliminates the after cure process. Thus, productivity of 5 times over conventional was realized with a multi-cavity molding capable of moldings more than 10 pieces at a time. Furthermore, a new waterproof card-edge connector was developed, in…
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CONNECTORS, ELECTRICAL, CIRCULAR, MINIATURE, COMPOSITE, HIGH DENSITY, QUICK COUPLING, ENVIRONMENT RESISTANT, REMOVABLE CRIMP CONTACTS, PLUG (SERIES A)

AE-8C1 Connectors Committee
  • Aerospace Standard
  • AS29600/12A
  • Current
Published 2020-01-21 by SAE International in United States
No Abstract Available.
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Electrical Connectors for Aerospae, Shipboard, Ground Vehicles and Associated Equipment

AE-8C1 Connectors Committee
  • Aerospace Standard
  • ARP1308D
  • Current
Published 2020-01-21 by SAE International in United States
The intent of this ARP is to identify electrical connectors maintained by the AE-8C1 Committee, to provide their general application characteristics, associated configuration options, and recommendations for new design (see 6.1.1), repair, and retrofit purposes (see 6.1). It is acknowledged the connectors listed herein will not completely satisfy all mobility vehicle and equipment requirements, but optimization of the use of these components will facilitate standardization in the form of maximum utilization of a minimum variety of connectors. This ARP only pertains to AS connector standards. See MIL-STD-1353 for U.S. military specification connector information.
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CONNECTORS, ELECTRICAL, CIRCULAR, MINIATURE, COMPOSITE, HIGH DENSITY, QUICK COUPLING, ENVIRONMENT RESISTANT, REMOVABLE CRIMP CONTACTS, RECEPTACLE, JAM NUT (SERIES A)

AE-8C1 Connectors Committee
  • Aerospace Standard
  • AS29600/11A
  • Current
Published 2020-01-21 by SAE International in United States
No Abstract Available.
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CONNECTORS, ELECTRICAL, CIRCULAR, MINIATURE, COMPOSITE, HIGH DENSITY, QUICK COUPLING, ENVIRONMENT RESISTANT, REMOVABLE CRIMP CONTACTS, RECEPTACLE, FLANGED (SERIES A)

AE-8C1 Connectors Committee
  • Aerospace Standard
  • AS29600/10A
  • Current
Published 2020-01-21 by SAE International in United States
No Abstract Available.
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Ignition Switch Material Definition to Avoid Hard to Start Issue

Ford Motor Company-Júlio Magalhães, Douglas Demori, Rosiane Viegas, Bruno Freitas
Huf Hülsbeck & Fürst-Michel Turbiani
  • Technical Paper
  • 2019-36-0138
Published 2020-01-13 by SAE International in United States
Nowadays, develop and launch a new product in the market is hard to every company. When we talk about a launch new vehicle to the customers, this task could be considered more difficult than other products whether imagine how fast the technology should be integrated to vehicle. There are main pillars to be considered in this scenario: low cost, design, innovation, competitiveness and safety. Whereas Brazilian economic scenario, all OEM has to be aware to opportunity to make the product profitable and keep acceptable quality. This combination between low cost and quality could be broken or not distributed equally between the pillars. Based on that, in some cases could have a quality broken that will affect directly the customer. This paper will focus on project to define of the new ignition switch, when the main challenge to achieve the cost reduction target was defined to change a material to electrical terminals. Beyond the material definition, we will discuss about the validation in component level and VOW, quality indicators (internal and external), prevent reoccurrences actions and…
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CONNECTOR, PLUG, ELECTRICAL, CIRCULAR, HIGH DENSITY, QUICK DISCONNECT, ENVIRONMENT RESISTING, INDIVIDUAL RELEASE, CRIMP TYPE CONTACTS (CLASS A, F, AND W - SERIES 3)

AE-8C1 Connectors Committee
  • Aerospace Standard
  • AS81511/46
  • Current
Published 2020-01-09 by SAE International in United States
No Abstract Available.
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CONNECTOR, PLUG, ELECTRICAL, CIRCULAR, HIGH DENSITY, QUICK DISCONNECT, ENVIRONMENT RESISTING, INDIVIDUAL RELEASE, CRIMP TYPE CONTACTS (CLASS A, F, AND W - SERIES 4)

AE-8C1 Connectors Committee
  • Aerospace Standard
  • AS81511/56
  • Current
Published 2020-01-09 by SAE International in United States
No Abstract Available.
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Heavy Duty High Speed Datalink Connector

Truck and Bus Electrical Systems Committee
  • Ground Vehicle Standard
  • J2839_202001
  • Current
Published 2020-01-08 by SAE International in United States

This SAE Recommended Practice defines the performance requirements, size and mating interfaces for M12 style 4 and 5 pole Heavy Duty High Speed Datalink connection systems, and applies to both cable-to-cable and cable-to-device connectors.

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CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE, SHIELDED (FOR MIL-DTL-28748/9 CONNECTORS)

AE-8C1 Connectors Committee
  • Aerospace Standard
  • AS39029/79A
  • Current
Published 2020-01-07 by SAE International in United States
No Abstract Available.
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