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Stibich, Paul
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Automotive Vehicle Body Temperature Prediction in a Paint Oven

Chrysler Group LLC-Yu Hsien Wu, Sreekanth Surapaneni, Kumar Srinivasan, Paul Stibich
Published 2014-04-01 by SAE International in United States
Automotive vehicle body electrophoretic (e-coat) and paint application has a high degree of complexity and expense in vehicle assembly. These steps involve coating and painting the vehicle body. Each step has multiple coatings and a curing process of the body in an oven. Two types of heating methods, radiation and convection, are used in the ovens to cure coatings and paints during the process. During heating stage in the oven, the vehicle body has large thermal stresses due to thermal expansion. These stresses may cause permanent deformation and weld/joint failure. Body panel deformation and joint failure can be predicted by using structural analysis with component surface temperature distribution. The prediction will avoid late and costly changes to the vehicle design. The temperature profiles on the vehicle components are the key boundary conditions used to perform structure analysis. This paper presents an efficient method to predict vehicle body temperature profiles as the vehicle pass through the radiant section of an e-coat and/or paint oven. Transient analysis coupled with geometry movement is used to predict the vehicle…
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Vehicle Body Panel Thermal Buckling Resistance Analysis

Chrysler Group LLC-Weidong Zhang, Mingchao Guo, Paul Stibich, Ram Bhandarkar
Published 2014-04-01 by SAE International in United States
This paper discusses CAE simulation methods to predict the thermal induced buckling issues when vehicle body panels are subjected to the elevated temperature in e-coat oven. Both linear buckling analysis and implicit quasi-static analysis are discussed and studied using a quarter cylinder shell as an example. The linear buckling analysis could produce quick but non-conservative buckling temperature. With considering nonlinearity, implicit quasi-static analysis could predict a relative conservative critical temperature. In addition, the permanent deformations could be obtained to judge if the panel remains visible dent due to the buckling. Finally these two approaches have been compared to thermal bucking behavior of a panel on a vehicle going through thermal cycle of e-coat oven with the excellent agreement on its initial design and issue fix design. In conclusion, the linear buckling analysis could be used for quick thermal buckling evaluation and comparison on a series of proposals. The implicit quasi static analysis is must to conduct to determine if a body panel will buckle or not and how much permanent deformation may remain in any…
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