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Feedback Control of Synchronizers for Reducing Impacts during Sleeve to Gear Engagement

CEVT China Euro Vehicle Technology-Johan Hellsing
Chalmers Univ. of Technology-Muddassar Zahid Piracha, Anders Grauers
  • Technical Paper
  • 2020-01-0960
To be published on 2020-04-14 by SAE International in United States
This paper presents a feedback control strategy aimed to reduce noise and wear during gearshifts in conventional and hybrid Dual Clutch Transmissions (DCT and DCTH) and Automated Manual Transmissions (AMT). The control strategy is based on a new dog teeth position sensor developed by China Euro Vehicle Technology AB and existing speed sensors in the transmission. During gear shifting, noise is generated by impacts between the sleeve teeth and the idler gear dog teeth after speed synchronization. Besides noise, these impacts are also responsible for delaying the completion of shift and contribute to wear in the dog teeth, hence reducing the lifespan of the transmission. The presented control strategy controls speed synchronization such that the impact between sleeve and idler gear dog teeth, before the start of torque ramp up, is avoided. Since drag torque is an important factor in speed synchronization, this paper also contains an algorithm to identify friction torque coefficient in the transmission. The identification method ensures that the controller adapts to varying conditions without the need for offline calibration. The control…
Open Access

Energy-Efficient Cooperative Adaptive Cruise Control with Receding Horizon of Traffic, Route Topology, and Traffic Light Information

SAE International Journal of Connected and Automated Vehicles

AVL List GmbH, Austria-Alejandro Ferreira Parrilla, Stephen John Jones
Chalmers University of Technology, Sweden-Anders Grauers
  • Journal Article
  • 12-02-02-0006
Published 2019-05-16 by SAE International in United States
Advanced and cooperative vehicle (semi-) autonomous driving systems will become a necessity in the future for sustainable, convenient, and safe mobility. By utilizing Vehicle-to-Vehicle (V2V) and Vehicle-to-Infrastructure (V2I) communication, a vehicle’s energy consumption can be reduced while maintaining safety and driving comfort. A holistic control strategy is presented, which in a novel way incorporates traffic lights, road speed limits, gradients, and curvature, as well as surrounding traffic and detailed powertrain characteristics into a single Model Predictive Control formulation. The performance of the system is evaluated using a realistic co-simulation toolchain representing the vehicle, driver, and road, including complex traffic conditions. The approach is valid for a wide range of scenarios, ranging from urban city driving to highways. Simulation results for a D-class passenger car with a diesel engine and an automatic transmission in an urban route show energy savings between 5% and 30% with an unchanged travel time, compared to a simulated human driver.
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Model Based Control of Synchronizers for Reducing Impacts during Sleeve to Gear Engagement

CEVT China Euro Vehicle Technology-Eva Barrientos, Henrique Budacs, Johan Hellsing
Chalmers University of Technology-Anders Grauers
Published 2019-04-02 by SAE International in United States
This paper presents a model based control strategy aimed to reduce noise and wear during gearshifts in conventional and hybrid Dual Clutch Transmissions (DCT and DCTH) and Automated Manual Transmissions (AMT). The control strategy is based on a newly developed dog teeth position sensor layout at China Euro Vehicle Technology AB (CEVT), a detailed simulation model for gear engagement and already existing speed sensors in the transmission. The details of dog teeth position sensor and simulation model are also presented in this paper. During gear shifting, noise is generated because of impacts between the sleeve teeth and the idler gear dog teeth after speed synchronization. Besides noise, these impacts are also responsible for delaying the completion of shift and contribute to wear in the dog teeth, hence reducing the lifespan of the transmission. The simulation model for gear engagement can simulate these impacts. Based on the simulation model and optimal control theory, an ideal dog teeth position trajectory is formulated that avoids the impact between sleeve and idler gear dog teeth, before the start of…
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