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It is anticipated that this SAE Recommended Practice will be only one step in a comprehensive evaluation of the vehicle/transmission application. This document alone is not adequate “due care” to insure against high-speed seizure or other high-speed problems. The notes printed in bold print throughout the practice convey important information about the test itself or the results and should be considered carefully. All references to transmissions also apply to transaxles, except for the unbalance evaluation which applies only to rear-wheel-drive transmissions with propeller shaft output
SAE IC Powertrain Steering Committee
Although not limited to, these installations are normally used on trucks considered as Medium Duty (Class 6 and 7), as well as Heavy Duty (Class 8
Truck and Bus Powertrain Committee
SAE J2579 is being developed by the SAE Fuel Cell Vehicle (FCV) Standards Committee to provide recommended practices for Fuel Systems in Fuel Cell and Other Hydrogen Vehicles. As part of this work, definitions for pressurized systems and containers were developed. The purpose of this document is to disseminate these definitions prior to the release of SAE J2579 such that other technical groups are aware of the information
Fuel Cell Standards Committee
This SAE Standard covers fittings intended for connecting service hoses, per SAE J2196, from Mobile Air-Conditioning Systems to service equipment such as manifold gauges, vacuum pumps and air conditioning charging, recovery and recycling equipment. (Figure 1
Interior Climate Control Service Committee
The purpose of this SAE Standard is to provide equipment specifications for CFC-12 (R-12) recovery for return to a refrigerant reclamation facility that will process it to the appropriate ARI Standard (Air Conditioning and Refrigerant Institute) or allow for recycling of the recovered refrigerant in equipment that is certified to meet the requirements of SAE J1991. Under the existing rule, the U.S. EPA requires refrigerant removed from a mobile air-conditioning (A/C) system using recovery equipment certified to meet SAE J2209 can only be recycled using equipment meeting SAE J1991 that is owned by the same company or individual. It is not acceptable that the refrigerant removed from a mobile A/C system, with this equipment, be directly returned to a mobile A/C system. This information applies to equipment used to service automobiles, light trucks, and other vehicles with similar CFC-12 (R-12) systems
Interior Climate Control Service Committee
This recommended practice is intended to serve as a procedure to verify the functional performance, design specifications or vendor claims of any PEM (Proton Exchange Membrane) type fuel cell stack sub-system for automotive applications. In this document, definitions, specifications, and methods for the functional performance characterization of the fuel cell stack sub-system are provided. The functional performance characterization includes evaluating electrical outputs and controlling fluid inputs and outputs based on the test boundary defined in this document. In this document, a fuel cell stack sub-system is defined to include the following: Fuel cell stack(s) – An assembly of membrane electrode assemblies (MEA), current collectors, separator plates, cooling plates, manifolds, and a supporting structure. Connections for conducting fuels, oxidants, cooling media, inert gases and exhausts. Electrical connections for the power delivered by the stack sub-system. Devices for monitoring
Fuel Cell Standards Committee
This SAE Recommended Practice provides a development or possibly interim production communication protocol between engine, transmission, ABS/traction control, and retarder systems until higher speed communication links are established
Truck and Bus Control and Communications Network Committee
The purpose of this SAE Information Report is to provide information on refrigerant issues of concern to the mobile air-conditioning industry
Interior Climate Control Steering Committee
The following recommended practice has been developed to assist engineers and designers in the preparation of specifications for the major types of helical compression and extension springs. It is restricted to a concise presentation of items which will promote an adequate understanding between spring manufacturer and spring user of the major practical requirements in the finished spring. Closer tolerances are obtainable where greater accuracy is required and the increased cost is justified. For the basic concepts underlying the spring design and for many of the details, see the SAE Information Report MANUAL ON DESIGN AND APPLICATION OF HELICAL AND SPIRAL SPRINGS, SAE HS 795, which is available from SAE Headquarters in Warrendale, PA 15096. A uniform method for specifying design information is shown in the TYPICAL DESIGN CHECK LISTS FOR HELICAL SPRINGS, SAE J1122. Two types of helical springs are considered: a Hot coiled compression springs for general automotive use as well as for
Materials, Processes and Parts Council
Instructions on this chart are intended to be used as a ready reference by personnel responsible for servicing off-road self-propelled work machines described in SAE J1116, categories 1, 2, 3, and 4. Detailed maintenance and service guidelines are reserved for maintenance, operator, and lubrication manuals as defined in SAE J920
Machine Technical Steering Committee
This Recommended Practice is for use by contractual parties to verify new xenon arc test apparatus ability to perform SAE J1885, J1960, J2412, J2527, or other as specified
Textile and Flexible Plastics Committee
This report details continuing work examining the fatigue life durability of a US Army Trailer. This report describes, through example, a process to evaluate and reduce the experimental data needed for a Mechanical Systems Physics-of-Failure analysis. In addition the report describes the process used to validate the computer simulation models
G-41 Reliability
Circuit Protection and Switch Device Committee
Hydraulic systems are used on marine vehicles for steering, vehicle control, and utility services. System components that generate and transmit noise are of concern. This SAE Information Report (a) addresses noise requirements which may apply to the hydraulic systems of ships and submersibles, and (b) identifies noise sources and techniques which may be used to reduce system noise. Noise of power sources (e.g., electric motors) and end items (e.g., steering linkages) is beyond the scope of this document
Ship Fluid Systems Committee
Because of the intense focus on fuel economy and fuel emission standards, it has become imperative to optimize vehicle drivetrains. In light of this, component efficiencies have become an important factor in the drivetrain decision-making process. It has therefore become necessary to develop a universal standard to judge transmission efficiency. This SAE Recommended Practice specifies a test procedure which maps torque transmittal efficiency and parasitic losses for manual transmissions. The application of this document is intended for manual transmissions used in light (class 4) through heavy truck applications with both simple and compound ratio structures. This document is separated into two parts. The first compares input and output torque throughout a specified input speed range in order to determine the overall transmission efficiency. This test is used to evaluate all forward gears; testing in reverse is optional. The second procedure measures parasitic losses experienced at
Truck and Bus Powertrain Committee
This SAE Recommended Practice establishes guidelines for the operation of automotive keyless ignition systems with the goal of helping to minimize user instigated errors. For the purpose of this Recommended Practice, user instigated errors may include: the inability to start and stop the vehicle propulsion system, exiting the vehicle with the automatic transmission in a non-parking gear, exiting the vehicle while the vehicle propulsion system is enabled, exiting the vehicle while the vehicle propulsion system is disabled, but the accessory or electrical systems are active. To help minimize these errors, this Recommended Practice contains design recommendations pertaining to uniform labeling, operating logic, indication of vehicle ignition/control status, and physical control characteristics of keyless ignition systems. This Recommended Practice applies to keyless ignition controls permanently mounted in passenger cars, MPVs, and trucks 10 000 GVWR and under. It does not apply to remote
Controls and Displays Standards Committee
This SAE Recommended Practice defines a procedure for the use of computer generated saturation curves to determine peening intensity. Calculation of intensity within a tolerance band for each data set in Table 1 one is required for compliance with this practice
Surface Enhancement Committee
This SAE Part Standard covers selected inch dimensioned washers and lock washers manufactured in accordance with American Society for Mechanical Engineers dimensional standards. This SAE standard covers material most often used in ship systems and equipment but its use may be applied wherever washers of the covered materials are used. This standard permits the washers to be identified and ordered by a part identification number (PIN) as defined in this standard. Appendix A provides a means of establishing PINs for non-standard flat washers. Appendix B establishes standards for lock plates and tab lock washers often used in Navy designs. Appendix C identifies other military and non-government standards for flat washers, helical and toothed lock washers. It identifies the materials covered by each standard with a comparison of those dimensions with those SAE J2655 washers
Ship Systems - Fasteners Committee
The scope of this SAE Information Report is to: a Define the Equivalent temperature. b Describe how it can be used to evaluate the performance of a heating and/or air-conditioning system in a vehicle. c Describe how it can be measured
Truck and Bus Windshield Wipers and Climate Control Comm
This SAE Standard provides test procedures, performance requirements, and guidelines for center high mounted stop lamps (CHMSL) for use on vehicles less than 2032 mm in overall width
Signaling and Marking Devices Stds Comm
This SAE Standard covers reinforced hose, or hose assemblies, intended for conducting liquid and gaseous dichlorodifluoromethane (refrigerant 12) in automotive air-conditioning systems. The hose shall be designed to minimize permeation of refrigerant 12 and contamination of the system and to be serviceable over a temperature range of −30 to 120 °C (−22 to 248 °F). Specific construction details are to be agreed upon between user and supplier.1 NOTE—R12 refrigerant has been placed on a banned substance list due to its ozone depletion characteristics. SAE J51 specification will be phased out as new automotive A/C systems are using R134a. SAE J2064 is the Standard for refrigerant 134a hose. For refrigerant 134a use, refer to SAE J2064
Non-Hydraulic Hose Committee
The Measurement of Coolant Hose task group conducted a round-robin study to determine the measuring capability of automotive suppliers and users to measure Inside Diameter (ID), Outside Diameter (OD), Wall Thickness (Wall) and wall thickness variation of hose using traditional measuring devices and techniques. Seven companies (five suppliers and two end users) participated in this testing. Based upon the round-robin study this information report will detail procedures, test measuring devices, results and recommendations
Non-Hydraulic Hose Committee
The Hose Measurement Task Force conducted a round-robin study to determine the measuring capability of automotive suppliers and users to simultaneously measure the Inside Diameter (ID), Outside Diameter (OD), Wall Thickness (Wall), and Wall thickness Variation (WV) of hose using a laser-based, non-contact LOTIS QC-20 gauging device. Three (3) companies (all end users) participated in this testing with one of the three companies performing the GR&R calculations presented herein. Based upon the round-robin study this report will detail procedures, test measuring devices, results, and conclusions
Non-Hydraulic Hose Committee
This SAE Standard describes the performance and part requirements for elastomeric seals used in highway vehicle disc brake calipers. Seals covered by this specification may be the solid section type (square, rectangular, O-ring, etc.) mounted stationary in the cylinder bore or on the movable piston. The specification contains the following major sections: a Resistance to Fluid at Elevated Temperature—Physical Stability [loose parts in 120 °C ± 2 °C (248 °F ± 3.6 °F) brake fluid for 70 h] b Resistance to Fluid at Elevated Temperature—Precipitation Characteristics [loose parts in 120 °C ± 2 °C (248 °F ± 3.6 °F) brake fluid for 70 h] c Resistance to Elevated Temperatures in Dry Air [loose parts in 175 °C ± 2 °C (347 °F ± 3.6 °F) air for 22 h] d Ambient Temperature Stroking Test [tested in brake assembly for 500 000 cycles to 7 MPa ± 0.3 MPa (1000 psi ± 50 psi)] e High Temperature Stroking Test [tested in brake assembly for 70 h (70 000 strokes) at 120 °C ± 2 °C (248 °F ± 3.6 °F) to 7 MPa
Hydraulic Brake Components Standards Committee
This SAE Standard covers the hardness, chemical analysis and microstructural requirements for ductile iron castings intended for high temperature service in automotive and allied industries. Commonly known as SiMo ductile iron, typical applications are in piston-engine exhaust manifolds and turbocharger parts. Castings may be specified in the as-cast or heat treated condition. For design purposes, the Appendix provides general information on the application of high temperature ductile iron castings, their processing conditions, chemical composition, mechanical properties and microstructure
Metals Technical Committee
This SAE Information Report recommends the requirements for the location of ether atomizers
Common Tests Technical Steering Committee
This standard covers off-road, self-propelled work machines as categorized in SAE J1116. This standard outlines requirements that must be met in order for the heating equipment to perform satisfactorily on construction and industrial machinery
Common Tests Technical Steering Committee
This SAE Information Report establishes performance requirements for devices used to warm diesel fuel before entering the fuel filter(s
Common Tests Technical Steering Committee
The purpose of this SAE Information Report is to provide general information relative to the nature and use of eddy current techniques for nondestructive testing. The document is not intended to provide detailed technical information but to serve as an introduction to the principles and capabilities of eddy current testing, and as a guide to more extensive references listed in Section 2
Metals Technical Committee
(These definitions were prepared by the Joint Committee on Definitions of Terms Relating to Heat Treatment appointed by the American Society for Testing and Materials, The American Society for Metals, the American Foundrymen's Association, and the SAE.) This SAE revision emphasizes the terms used in heat treating ferrous alloys, but also includes for reference some non-ferrous definitions at the end of the document. This glossary is not intended to be a specification, and it should not be interpreted as such. Since this is intended to be strictly a set of definitions, temperatures have been omitted purposely
Metals Technical Committee
This SAE Information Report provides a summary of several methods that are available for detecting, and in some instances detecting and measuring, surface imperfections in rods, bars, tubes, and wires. References relating to detailed technical information and to specific applications are enumerated in 2.2
Metals Technical Committee
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