Nondestructive tests are those tests which detect factors related to the serviceability or quality of a part or material without limiting its usefulness. Material defects such as surface cracks, laps, pits, internal inclusions, bursts, shrink, seam, hot tears, and composition analysis can be detected. Sometimes their dimensions and exact location can be determined. Such tests can usually be made rapidly. Processing results such as hardness, case depth, wall thickness, ductility, decarburization, cracks, apparent tensile strength, grain size, and lack of weld penetration or fusion may be detectable and measurable. Service results such as corrosion and fatigue cracking may be detected and measured by nondestructive test methods. In many cases, imperfections can be automatically detected so that parts or materials can be classified.
The SAE Handbook describes the following nondestructive test methods:
SAE J359—Infrared
SAE J420—Magnetic Particle
SAE J425—Eddy Current
SAE J426—Liquid Penetrant
SAE J427—Penetrating Radiation
SAE J428—Ultrasonic
SAE J1242—Acoustic Emission
SAE J1267—Leakage Testing
Table 1 summarizes the principal features of most of these tests. In addition to the tests described, other nondestructive tests exist which are less well established, but whose use is expanding. Among these are microwave tests, holography, and sonic tests. Microwaves are used to locate defects in nonmetallic substances and to determine some physical characteristics of those materials. Optical holography uses coherent light from a laser beam to detect strains and defects in materials by means of three-dimensional imaging and interferometry techniques. Acoustical holography uses ultrasonic waves to image discontinuities in the interior of solids. Recent refinements in sonic testing permit more objective determination of the physical properties of cast iron. Complete information concerning each nondestructive test can be obtained from books listed in the bibliographies of the aforementioned reports.
Increasing consumer demand for product quality at reasonable cost has resulted in development of nondestructive tests which can be applied to materials and manufactured parts. Although a variety of complementary nondestructive methods is available, development time is generally required for application to specific materials or products. The effect of part contour, surface condition, heat treatment, composition variation, and other variables may limit the ability of certain tests to detect imperfections with desired accuracy.
Nondestructive tests properly applied to basic material can add greater assurance of performance to design strengths, thereby affecting material and manufacturing economy. In addition, parts can be tested after each basic operation which is critical to service performance of the finished part. In-process nondestructive tests can also serve as basic components of feedback process control systems since all tests are based upon measurements which do not damage the material or part being inspected.
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The technical report covers technology, products, or processes which are mature and not likely to change in the foreseeable future.
The Metals Technical Committee (MTC) controls specifications for Ferrous and Non-Ferrous: Metallic Wrought Products, Cast & Sintered Products, Metal Properties & Processes, and Metal Test Procedures. The MTC oversees standards to establish uniform procedures that: 1) establish a common language for the industry to review materials and processes through standards, 2) are reviewed and updated on a regular 5-year basis with coordination to other industry specifications, and 3) creates a common industry interface for technical discussions. The MTC ensures that all standards are developed with qualified personnel to perform respective tasks, meets at least once a year to provide relevant updates to current specifications, and assesses whether new standards are needed by industry. The committee also maintains the public web pages by reviewing and updating the information necessary. The MTC shall report to the Materials Processes and Parts Council (MPPC) on a biannual basis. Participants in the SAE Metals Technical Committee include representatives from OEMs, suppliers, consulting firms, government, and other interested parties.
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