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Aluminum Fittings, Axially Swaged Tube with Flareless Separable, Fluid System Up to 1500 psi (10 340 kPa) Maximum, Specification for
- Aerospace Standard
- AS6116
- Issued
Downloadable datasets available
Annotation ability available
Sector:
Issuing Committee:
Language:
English
Scope
This SAE Aerospace Standard (AS) establishes the requirements for externally swaged aluminum tube fittings on aluminum tubing with flareless separable fitting ends for use in hydraulic supply and return aerospace fluid systems including pneumatic, coolants, and fire extinguishers up to a maximum operating pressure of 1500 psig (10 340 kPa) and a maximum operating temperature range of −65 to +225 °F (−54 to +107 °C).
This specification covers a common aluminum fitting that may be used for a range of operating pressures up to 1500 psi with different tubing materials and tubing wall thicknesses, and is assembled with the same tooling in accordance with AS6124. Table 12 shows applicable aerospace fitting part number standard and tubing materials and operating pressures.
Rationale
This specification is being prepared to provide the performance requirements for aluminum axially swaged, field attachable, 1500 psi, tube fittings.
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Topic
Data Sets - Support Documents
Title | Description | Download |
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Unnamed Dataset 1 | ||
Unnamed Dataset 2 | ||
Unnamed Dataset 3 | ||
Unnamed Dataset 4 | ||
Unnamed Dataset 5 | ||
Unnamed Dataset 6 | ||
Unnamed Dataset 7 | ||
TABLE 1A | TEST PRESSURES FOR 6061-T6 PER AMS4083 TUBING | |
TABLE 1B | TEST PRESSURES FOR 5052-O PER AMS4070 OR AMS4071 TUBING | |
TABLE 2 | BENDING STRESSES FOR ALUMINUM TUBING | |
TABLE 3 | MINIMUM JOINT STRENGTH FOR ALUMINUM TUBING | |
TABLE 4 | TORQUE VALUES | |
TABLE 5 | LENGTH “L” AND CONFIGURATION OF TEST SAMPLES IN INCHES | |
TABLE 6A | 6061-T6 ALUMINUM TUBING QUALIFICATION TEST SCHEDULE | |
TABLE 6B | 5052-O ALUMINUM TUBING QUALIFICATION TEST SCHEDULE | |
TABLE 8 | FUELS | |
TABLE 9 | MINIMUM TEST LENGTHS | |
Unnamed Dataset 18 | ||
TABLE 10 | SERIES | |
TABLE 11 | WINDMILLING CURVES | |
TABLE 12 | AS6116 PART SERIES INTENDED USAGE | |
TABLE 13A | CLASSIFICATION OF DEFECTS | |
TABLE 13A | CLASSIFICATION OF DEFECTS | |
TABLE 13A | CLASSIFICATION OF DEFECTS | |
TABLE 13A | CLASSIFICATION OF DEFECTS | |
TABLE 13B | DEFECT | |
TABLE 13C | Example Sample Tables for Isolated Lot Applications | |
TABLE 13C | Example Sample Tables for Isolated Lot Applications | |
TABLE 13C | Example Sample Tables for Isolated Lot Applications | |
TABLE 14 | QUALITY CONFORMANCE INSPECTION |
Issuing Committee
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
This Committee is responsible for developing and maintaining standards for design, test, and procurement of fluid systems part standards to improve reliability and economy. Their primary focus is on AS standards development and support of military standards. The Committee also develops ISO standards in a Subcommittee Advisory Group (SCAG) to ISO/TC 20/SC 10, and SAE-MA derivatives thereof.
Structure: SAE G-3 -- Parent committee SAE G-3A -- Aerospace Couplings Subcommittee SAE G-3B -- Aerospace Fittings Subcommittee SAE G-3D -- Aerospace Hose Subcommittee SAE G-3E - Aerospace Tubing Assemblies Subcommittee U.S. SCAG to ISO/TC 20/SC 10 -- ISO standards Major projects: Support of Military Standards Reform Support of military standard conversions to MIL-PERF and MIL-DTL. Development of AS replacements for military standards designated for conversion. Establish document to list G-3 accepted replacements for replaced part standards and military back-up specifications. Development of PRI QML/QPL Development of Performance Review Institute (PRI) process for approval and surveillance of manufacturers (Qualified Manufacturer List, QML) and for approval of standard parts as qualified for use (Qualified Parts List, QPL). Development of ISO Standards, Imperial Units ISO/TC 20/SC 10 standards have typically been developed in SI units. The ISO has approved development of inch-based ISO standards to support commercial aviation. Basic design, test, and procurement specifications will be selected from military standards that are to be converted to Non-Government standard (NGS) and developed as ISO standards.Reference
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