Because of the intense focus on fuel economy and fuel emission standards, it has become imperative to optimize vehicle drivetrains. In light of this, component efficiencies have become an important factor in the drivetrain decision-making process. It has therefore become necessary to develop a universal standard to judge transmission efficiency.
This SAE Recommended Practice specifies a test procedure which maps torque transmittal efficiency and parasitic losses for manual transmissions. The application of this document is intended for manual transmissions used in light (class 4) through heavy truck applications with both simple and compound ratio structures.
This document is separated into two parts. The first compares input and output torque throughout a specified input speed range in order to determine the overall transmission efficiency. This test is used to evaluate all forward gears; testing in reverse is optional. The second procedure measures parasitic losses experienced at zero output torque over a range of operating speeds. A procedure for further reduction of this data into a loaded efficiency from gear and bearing systems is also provided.
Rationale
Document is current and appears unlikely to be in need of revision in the foreseeable future.
The Truck and Bus Powertrain Committee reports to the Truck and Bus Total Vehicle Steering Committee. The committee initiates, develops, reviews and approves standards, recommended practices and technical information reports related to heavy duty power trains. This includes 1) conventional energy management (diesel), alternative fuels (natural gas), mechanical energy storage (flywheels), electrical energy storage, (ultracapacitors), and pneumatic (compressed air, hydraulic hybrids); 2) power generation and conversion (diesel engines, generators, traction motors, hydraulic pumps and motors, retarders); 3) power and torque transmission (manual and automated transmissions, clutches, differentials, axles and drive shafts); 4) accessories and accessory drives; 5) any new technology that may arise that is related to heavy duty truck & bus power trains.
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Manual Transmission Efficiency and Parasitic Loss Measurement
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Manual Transmission Efficiency and Parasitic Loss Measurement
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