AS13100 and RM13004: Design and Process Failure Mode and Effects Analysis and Control Plans

This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development.

In the Aerospace Industry there is a focus on Defect Prevention to ensure that quality goals are met. Failure Mode and Effects Analysis (PFMEA) and Control Plan activities are recognized as being one of the most effective, on the journey to Zero Defects.

This two-day course is designed to explain the core tools of Design Failure Mode and Effects Analysis (DFMEA), Process Flow Diagrams, Process Failure Mode and Effects Analysis (PFMEA) and Control Plans as described in AS13100 and RM13004. It will show the links to other quality tools such as Characteristics Matrix and Measurement Systems Analysis (MSA). The course will include hands on examples of FMEA deployment in a variety of typical manufacturing environments (including processing, machining and assembly) to illustrate how the technique is to be deployed. It will also describe the use of Reference Process FMEAs that can be used to minimize the duplication and reduce the time taken to produce an effective PFMEA whilst maintaining the required rigor.

What Will You Learn

By attending this course, you will be able to:
  • Explain the role of FMEA, PFDs, and Control Plans as part of a Defect Prevention System
  • Show the links to other Defect Prevention Tools such as APQP, Measurement Systems Analysis and PPAP
  • Evaluate and contribute to the Design FMEA activity
  • Complete a Process Flow Diagram (PFD) in line with AS13100 and RM13004 requirements
  • Lead the development of a Process FMEA on a manufacturing / assembly process
  • Assess Process Risks and prioritize actions
  • Identify appropriate risk mitigation improvement actions
  • Learn how to develop a Control Plan from the Process FMEA information
  • Create Reference Process FMEAs for future use in creating Part Specific PFMEAs
  • Provide the necessary skills and insight to effectively deploy RM13004 in any business

Is This Course For You

This course is designed for quality professionals in the aerospace engine manufacturing sector who seek compliance with AS13100 requirements in defect prevention specific to customer escapes. Both new and experienced quality practitioners should be trained in the PFMEA tools.

Materials Provided

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Course Requirements

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Topics

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