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Lessons Learned from Developing, Implementing, and Operating a Health Management System for Propulsion and Drive Train Systems
- Aerospace Standard
Published January 19, 2017 by SAE International in United States
Downloadable datasets availableAnnotation ability available
SAE Aerospace Information Report AIR1871 provides valuable insight into lessons learned in the development, implementation, and operation of various health monitoring systems for propulsion engines and drive train systems. This document provides an overview of the lessons learned for ground-based systems, oil debris monitoring systems, lubrication systems, and Health and Usage Monitoring Systems (HUMS) for military and commercial programs. For each case study, this document presents a brief technical description, the design requirements, accomplishments, lessons learned, and future recommendations.
The lessons learned presented in this document represent a fragment of the knowledge gained through experience when developing and implementing a propulsion health management system. Previous versions of this document contain additional lessons learned during the 1980’s and 1990’s that may be of additional value to the reader. This document will be maintained as technology progresses so that industry members may benefit from the lessons learned of others.
AIR1871C has been reaffirmed to comply with the SAE five-year review policy.
|Aerospace Standard||Aircraft Gas Turbine Engine Health Management System Guide|
|Aerospace Standard||A Guide to APU Health Management|
Data Sets - Support Documents
|Unnamed Dataset 1|
|TABLE 1||PARAMETER READING ERROR IMPACT ON MARGIN|
BackgroundEngine condition monitoring and rotorcraft HUMS(Health and Usage Monitoring Systems)can be used as a tool to track and restore engine performance, improve problem diagnosis, suggest solutions, promote better commercial and military aircraft operation, minimize in-flight failures, and reduce costs of engine maintenance. Because of these and other continuing objectives, the need for consolidated action by a group of experts to promote engine monitoring and rotorcraft condition monitoring know-how and standards was identified. It was deemed appropriate by the SAE Propulsion Division to assign this task to a special committee designated as Committee E-32. The committee has existed for over 40 years and has 26 active members. Purpose / Charter E-32 Committee serves as a forum to gather, record, and publish expert information in the discipline of aerospace propulsion system health management. The Committee gathers and analyzes requirements for propulsion system health management for the various types of air vehicle propulsion systems and develops standards and recommendations for the adoption of aerospace propulsion system health management devices that affect the operation of propulsion systems. Objectives Identifies potential propulsion system parameters suitable for sensing (pressure, temperature, vibration, etc.) and considerations involved in selecting parameters (potential problems, accuracy, cost, etc.), Analyzes the various approaches to aerospace propulsion system health management (e.g., airborne vibration health management systems, fault prediction capabilities, ground software interfaces, etc.) and establishes criteria for cost effective systems, and guidance regarding best practices for designing propulsion health management systems, Develops appropriate standards for aerospace propulsion system health management equipment and techniques; e.g., types of sensors, identification of signals which should be led to common diagnostic connectors, etc., Develops new requirements and uses for aerospace propulsion system health management to promote sustainable and cost effective operation of air vehicles, and Hosts technical conferences related to health management of propulsion systems. Provide a means to gain regulatory approval for utilizing EHM data in a range of maintenance activities.
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