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Fouling Effects of Turbine Exhaust Gases on Heat Exchanger Tubes for Heat Recovery Systems
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Abstract
This paper discusses test results of inserting a cylindrical fouling probe unit in a shipboard LM2500 and a land-based Solar Saturn gas turbine exhausts. These probes are total heat flux measurement devices for film chemistry and heat transfer experiments under simulated heat exchanger conditions.
The average film build-up rate and heat transfer rate are inversely proportional to the test time. The total thermal resistance of the fouled probe increased linearly with time. After a five-hour test, the measured fouling thermal resistance factor was 1.5 times the recommended TEMA design factor. As the average surface temperature for the tests increased, the average fouling film build-up rate and the film sulfur content decreased. Lower wall temperatures produce thicker fouling films. The thermal conductivity of the test films ranged from 0.0204 to 0.0272 BTU/HR-F-ft2/ft (0.0353 to 0.0470 J/sec-K-m2/m).
Up to 30% by weight of the film samples consists of metals and sulfur present in the fuel as impurities or additives. Fouling deposits from shipboard waste heat boiler operations, unlike those from land-based operation, will be affected by more alkali metals in salty air.
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Authors
Citation
Rogalski, R., "Fouling Effects of Turbine Exhaust Gases on Heat Exchanger Tubes for Heat Recovery Systems," SAE Technical Paper 790647, 1979, https://doi.org/10.4271/790647.Also In
References
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- Mort C. B. “Research on Exhaust Gas Effects on Heat Exchangers,” Technical Report SEG-TR-66-30 Jul 1966 Wright-Patterson AFB Rept Hamilton Standard Div of UAC
- Kohler H. L. Miller J. A. “Gas Turbine Regenerator Fouling Investigation,” 15 Oct 1964 U. S. Naval Postgraduate School Monterey, California
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- Battelle Memorial Institute, Columbus Laboratories “Corrosion and Deposits from Combustion Gases - Abstracts and Index - 1970,” ASME Research Committee on Corrosion and Deposits from Combustion Gases
- McAdams W. H. Heat Transmission 3rd McGraw Hill Book Co. 1954
- Maxwell J. B. Data Book on Hydrocarbons D. Van Nostrand Co., Inc. Mar 1958