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Controlling Performance of Copper-Free Brake-Pads by Varying Size of Graphite Particles
ISSN: 0148-7191, e-ISSN: 2688-3627
To be published on October 05, 2020 by SAE International in United States
Graphite plays a crucial role in friction materials, since it has good thermal conductivity, lubricity and act as a friction modifier. The right type, amount, shape, and size of the particles control the performance of the brake-pads. The theme of the study was investigating the influence of size of graphite particles (having all other specifications identical) on performance properties of brake-pads containing graphite particles in the average size of 60 µm, 120 µm, 200 µm and 400 µm. Physical, mechanical and chemical characterization of the developed brake-pads was done. The tribological performance was studied using a full- scale inertia brake dynamometer following a Japanese automobile testing standard (JASO C406). Tribo-performance in terms of fade resistance, friction stability and wear resistance were observed best for smaller graphite particles. It was concluded that smaller size serves best for achieving best performance properties barring compressibility. Keywords: Synthetic graphite, Tribology, Brake-pads, Particle size effect.