Try Mobilus Beta
Search tips
 This content is not included in your SAE MOBILUS subscription, or you are not logged in.

Process Development of Dissimilar Clinch Joints in Cross-Tension Specimens of AA5052 and TP-CFRP Sheets

Journal Article
2020-01-0225
ISSN: 2641-9645, e-ISSN: 2641-9645
DOI: https://doi.org/10.4271/2020-01-0225
Published April 14, 2020 by SAE International in United States
Process Development of Dissimilar Clinch Joints in Cross-Tension Specimens of AA5052 and TP-CFRP Sheets
Sector:
Citation: Lin, P., Fang, G., Lin, C., and Ching, Y., "Process Development of Dissimilar Clinch Joints in Cross-Tension Specimens of AA5052 and TP-CFRP Sheets," SAE Int. J. Adv. & Curr. Prac. in Mobility 2(4):1764-1773, 2020, https://doi.org/10.4271/2020-01-0225.
Language: English

References

  1. Carle , D. and Blount , G. The Suitability of Aluminium as an Alternative Material for Car Bodies Mater. Des. 20 267 272 1999 10.1016/S0261-3069(99)00003-5
  2. Sakurai , T. The Latest Trends in Aluminum Alloy Sheets for Automotive Body Panels Kobelco Technol. Rev. 28 22 28 2008
  3. Tran , V.-X. and Pan , J. Fatigue Behavior of Dissimilar Spot Friction Welds in Lap-Shear and Cross-Tension Specimens of Aluminum and Steel Sheets Int. J. Fatigue 32 1167 1179 2010 10.1016/j.ijfatigue.2009.12.011
  4. Sun , Y.F. , Fujii , H. , Takaki , N. , and Okitsu , Y. Microstructure and Mechanical Properties of Dissimilar Al Alloy/Steel Joints Prepared by a Flat Spot Friction Stir Welding Technique Mater. Des. 47 350 357 2013 10.1016/j.matdes.2012.12.007
  5. Lin , P.-C. , Liao , P.-S. , Su , Z.-M. and Aoh , J.-N. Mechanical Properties and Failure Modes of Friction Stir Clinch Joints Between 6061-T6 Aluminum and S45C Steel Sheets Proceedings of the 10th International Symposium of Friction Stir Welding Beijing, China 2014
  6. Lee , C.-J. , Kim , J.-Y. , Lee , S.-K. , Ko , D.-C. et al. Parametric Study on Mechanical Clinching Process for Joining Aluminum Alloy and High-Strength Steel Sheets J. Mech. Sci. Technol. 24 123 126 2010 10.1007/s12206-009-1118-5
  7. Abe , Y. , Mori , K. , and Kato , T. Joining of High Strength Steel and Aluminium Alloy Sheets by Mechanical Clinching with Dies for Control of Metal Flow J. Mater. Process. Technol. 212 884 889 2012 10.1016/j.jmatprotec.2011.11.015
  8. Sun , X. and Khaleel , M.A. Performance Optimization of Self-Piercing Rivets through Analytical Rivet Strength Estimation J. Manuf. Process. 7 83 93 2005 10.1016/S1526-6125(05)70085-2
  9. Sun , X. , Stephens , E.V. , and Khaleel , M.A. Fatigue Behaviors of Self-Piercing Rivets Joining Similar and Dissimilar Sheet Metals Int. J. Fatigue 29 370 386 2007 10.1016/j.ijfatigue.2006.02.054
  10. Zhang , W. , Sun , D. , Han , L. , Gao , W. et al. Characterization of Intermetallic Compounds in Dissimilar Material Resistance Spot Welded Joint of High Strength Steel and Aluminum Alloy ISIJ Int. 51 1870 1877 2011 10.2355/isijinternational.51.1870
  11. Starke , J. http://www.eucia.eu/userfiles/files/Starke-Eucia%202016-V4-Druck%20b.pdf
  12. Ueda , M. , Miyake , S. , Hasegawa , H. , and Hirano , Y. Instantaneous Mechanical Fastening of Quasi-Isotropic CFRP Laminates by A Self-Piercing Rivet Compos. Struct. 94 3388 3393 2012 10.1016/j.compstruct.2012.04.027
  13. Franco , G.D. , Fratini , L. , and Pasta , A. Analysis of the Mechanical Performance of Hybrid (SPR/Bonded) Single-Lap Joints between CFRP Panels and Aluminum Blanks Int. J. Adhes. Adhes. 41 24 32 2013 10.1016/j.ijadhadh.2012.10.008
  14. Huang , Z. , Sugiyama , S. , and Yanagimoto , J. Hybrid Joining Process for Carbon Fiber Reinforced Thermosetting Plastic and Metallic Thin Sheets by Chemical Bonding and Plastic Deformation J. Mater. Process. Technol. 213 1864 1874 2013 10.1016/j.jmatprotec.2013.04.015
  15. Lee , S.H. , Lee , C.J. , Kim , B.H. , Ahn , M.S. et al. Effect of Tool Shape on Hole Clinching for CFRP with Steel and Aluminum Alloy Sheet Key Eng. Mater. 622 476 483 2014 10.4028/www.scientific.net/KEM.622-623.476
  16. Lee , C.J. , Lee , S.H. , Lee , J.M. , Kim , B.H. et al. Design of Hole-Clinching Process for Joining CFRP and Aluminum Alloy Sheet Int. J. Precision Eng. Manuf. 15 1151 1157 2014 10.1007/s12541-014-0450-6
  17. Lee , C.J. , Lee , S.H. , Lee , J.M. , Kim , B.H. et al. Influence of Tool Shape on Hole Clinching for Carbon Fiber-Reinforced Plastic and SPRC440 Adv. Mech. Eng. 6 1 12 2014 10.1155/2014/810864
  18. Lambiase , F. and Ilio , A. Mechanical Clinching of Metal-Polymer Joints J. Mater. Process. Technol. 215 12 19 2015 10.1016/j.jmatprotec.2014.08.006
  19. Lambiase , F. Mechanical Behaviour of Polymer-Metal Hybrid Joints Produced by Clinching Using Different Tools Mater. Des. 87 606 618 2015 10.1016/j.matdes.2015.08.037
  20. Lambiase , F. Joinability of Different Thermoplastic Polymers with Aluminium AA6082 Sheets by Mechanical Clinching Int. J. Adv. Manuf. Technol. 80 1995 2026 2015 10.1007/s00170-015-7192-1
  21. Lambiase , F. and Ko , D.-C. Feasibility of Mechanical Clinching for Joining Aluminum AA6082-T6 and Carbon Fiber Reinforced Polymer Sheets Mater. Des. 107 341 352 2016 10.1016/j.matdes.2016.06.061
  22. Lambiase , F. , Durante , M. , and Ilio , A.D. Fast Joining of Aluminum Sheets with Glass Fiber Reinforced Polymer (GFRP) by Mechanical Clinching J. Mater. Process. Technol. 236 241 251 2016 10.1016/j.jmatprotec.2016.04.030
  23. Lambiase , F. and Ko , D.-C. Two-Steps Clinching of Aluminum and Carbon Fiber Reinforced Polymer Sheets Compos. Struct. 164 180 188 2017 10.1016/j.compstruct.2016.12.072
  24. Lambiase , F. and Paoletti , A. Friction-Assisted Clinching of Aluminum and CFRP Sheets J. Manuf. Process. 31 812 822 2018 10.1016/j.jmapro.2018.01.014
  25. Jung , K.-W. , Kawahito , Y. , and Katayama , S. Laser Direct Joining of CFRP to Metal or Engineering Plastic Trans. JWRI 42 5 8 2013
  26. Katayama , S. and Kawahito , Y. Laser Joining Carbon Fiber-Reinforced Plastic to Stainless Steel Ind. Laser Solut. 29 22 24 2014
  27. Amancio-Filho , S.T. , Buenoa , C. , Santos , J.F.D. , Huber , N. et al. On the Feasibility of Friction Spot Joining in Magnesium/Fiber-Reinforced Polymer Composite Hybrid Structures Mater. Sci. Eng. A 528 3841 3848 2011 10.1016/j.msea.2011.01.085
  28. Esteves , J.V. , Goushegir , S.M. , Santos , J.F.D. , Canto , L.B. et al. Friction Spot Joining of Aluminum AA6181-T4 and Carbon Fiber-Reinforced Poly (Phenylene Sulfide): Effects of Process Parameters on the Microstructure and Mechanical Strength Mater. Des. 66 437 445 2015 10.1016/j.matdes.2014.06.070
  29. Goushegir , S.M. , Santos , J.F.D. , and Amancio-Filho , S.T. Failure and Fracture Micro-Mechanisms in Metal-Composite Single Lap Joints Produced by Welding-Based Joining Techniques Compos. Pt. A-Appl. Sci. Manuf. 81 121 128 2016 10.1016/j.compositesa.2015.11.001
  30. Balle , F. , Wagner , G. , and Eifler , D. Ultrasonic Spot Welding of Aluminum Sheet/Carbon Fiber Reinforced Polymer-Joints Materialwiss. Werkstofftech. 38 934 938 2007 10.1002/mawe.200700212
  31. Balle , F. , Wagner , G. , and Eifler , D. Ultrasonic Metal Welding of Aluminium Sheets to Carbon Fibre Reinforced Thermoplastic Composites Adv. Eng. Mater. 11 35 39 2009 10.1002/adem.200800271
  32. Balle , F. , Huxhold , S. , Wagner , G. , and Eifler , D. Damage Monitoring of Ultrasonically Welded Aluminum/CFRP-Joints by Electrical Resistance Measurements Procedia Eng. 10 433 438 2011 10.1016/j.proeng.2011.04.074
  33. Pramanik , A. , Basak , A.K. , Dong , Y. , Sarker , P.K. et al. Joining of Carbon Fibre Reinforced Polymer (CFRP) Composites and Aluminium Alloys - A Review Compos. Pt. A-Appl. Sci. Manuf. 101 1 29 2017 10.1016/j.compositesa.2017.06.007
  34. Lin , P.-C. and Lin , J.-W. Process Development of Dissimilar Clinch Joints in Aluminum 5052-H32 and Thermoplastic-CFRP Sheets SAE Technical Paper 2018-01-1232 2018 https://doi.org/10.4271/2018-01-1232
  35. Lin , P.-C. , Lin , J.-W. , and Li , G.-X. Clinching Process for Aluminum Alloy and Carbon Fiber-Reinforced Thermoplastic Sheets Int. J. Adv. Manuf. Technol. 97 529 541 2018 10.1007/s00170-018-1960-7

Cited By

Recommended Content

Ground Vehicle Standard Cross Peel Test for Automotive Type Adhesives for Fiber-Reinforced Plastic (FRP) Bonding
Technical Paper Optimizing Resistance Spot Welding on Aluminum-Alloy 6111 Autobody Sheet
Journal Article Failure Mode and Fatigue Behavior of Dissimilar Laser Welds in Lap-Shear Specimens of Aluminum and Copper Sheets